Controls Engineer III

Otsuka ICU Medical LLC; Austin (TX); On-site; USD 100,000 - 150,000; Full time

Job summary

Otsuka ICU Medical LLC in Austin, TX seeks an engineering leader for automation and controls improvements spanning design, validation, and commissioning in pharmaceutical manufacturing. You will provide SME level support, create P&IDs, wiring schematics, and lead projects from scoping through validation, with cgmp compliance.

Bachelor’s in electrical engineering with 4+ years in controls is required; travel under 5%.

Qualifications

• Bachelor's degree in electrical engineering (or related)
• Minimum 4 years of controls/automation experience
• Experience developing machine and process control systems in pharma/food/cosmetic industries
• Proven ability to design, validate, and optimize control systems

Responsibilities

• Provide SME guidance for equipment and control systems
• Lead troubleshooting and problem solving on automation issues
• Analyze opportunities for process equipment and network/server improvements
• Create/update P&IDs, wiring schematics, and I/O drawings
• Provide scope, design, FAT/SAT/start-up and validation support
• Develop and troubleshoot AC/DC drives, PLCs, HMIs, SCADA, and Vision/Robot Controllers
• Contribute to long-range replacement and lifecycle plans
• Maintain cgmp compliance and train new staff

Skills

Automation controls

Troubleshooting

Project coordination

cGMP compliance

Education

Electrical engineering degree

Engineering discipline variety (Chemical/Mechanical/Biomedical)

Tools

Rockwell Automation

Allen-Bradley PLC

Siemens PLC

WonderWare

FactoryTalk

Zenon

505 Workshop

Lookout

Job description

Position Summary

Provides technical leadership for the evaluation and implementation of automation and controls improvements to enhance the efficiency, quality, compliance, customer service, and safety of Austin pharmaceutical manufacturing operations. Evaluate existing process controls, suggest and evaluate controls improvements. Work closely with maintenance. Provide technical support to large projects, including automation design, implementation, and validation. Provides project management to secure funding, plan and execute moderately complex projects.

Essential Duties & Responsibilities

• Provides technical expertise (SME) for assigned equipment and machine control systems.
• Participate in and lead equipment troubleshooting and problem solving.
• Completes independent analysis to identify and evaluate opportunities for process equipment, machine control, and network/server improvements and cost savings.
• Uses creative approaches in solving complex problems.
• Create and update P&IDs, wiring schematics and I/O drawings for the controls systems.
• Provide project scope, design, FAT, SAT, start-up, commissioning, and supports validation for equipment and control systems.
• Provide engineering, controls design and programming including development, modifying and troubleshooting of AC/DC Drives, PLCs, HMIs, SCADA, Vision Systems and Robot Controllers.
• Provide technical input to help develop long range replacement and shorter-range continuous improvement projects and system lifecycle management plans.
• Works on problems of diverse scope and complexity where analysis of data requires evaluation of identifiable factors.
• Largely self-directed after work is assigned; solicits input from senior level engineers.
• Maintain a state of cGMP Compliance in all.
• May supervise others during project-specific activities.
• Trains new employees on use of HMIs, equipment, system and equipment documentation, and department procedures.
• May provide input on performance evaluations to area manager.
• Delivers communications tailored to the needs of the receiver (managers, peers, customers) with appropriate frequency to maximize its utility and promote cross-functional collaboration.
• Brings substantive conflicts and disagreements into the open and attempts to resolve them collaboratively; builds consensus.
• Work on special projects as they arise.

Knowledge, Skills & Qualifications

• Programming skills: Rockwell, Factory Talk, WonderWare, Allen Bradley, Siemens, Zenon, 505 Workshop, or Lookout.
• Has in-depth understanding of best practices.
• Has an intermediate understanding of engineering discipline.
• Have a solid understanding of the equipment strategy and can recommend solutions to critical issues.
• Requires the ability to make significant decisions directly impacting the success of one or more projects, or adjacent workgroups/functions.
• Advanced in your domain.
• Familiar in other areas of domain expertise within the team.

Education and Experience

Bachelor's degree is required, preferably Electrical engineering. Other engineering disciplines may also be considered: Chemical, Mechanical, or Biomedical engineering. Minimum of 4 years of experience required. Preferred experience: controls or automation engineering, developing machine and process control systems, in one of pharmaceutical, food, or cosmetic industries.

Minimum Qualifications

Must be at least 18 years of age.

Travel Requirements

Typically requires travel less than 5% of the time.

Physical Requirements and Work Environment

This is largely a sedentary role. This job operates in a professional office environment and routinely uses standard office equipment. Some work is performed in a clean room environment. Must be able to occasionally move and lift objects of up to 25 lbs.

About Us

Innovation, Impact, and Purpose. Find Your Future Here. We manufacture the critical IV solutions providers count on to deliver consistent, reliable care. Each product we make helps ensure patients receive the therapies they need without disruption. When you work here, you become part of something bigger-a team dedicated to reliability and innovation. No matter the role, your work directly strengthens the healthcare supply chain and impacts patients nationwide. We offer opportunities for growth, collaboration, and meaningful contributions, all in pursuit of a mission that truly matters. Join us and help shape the future of IV solutions.

EEO Statement

Otsuka ICU Medical is committed to being an Equal Opportunity Employer. We ensure that all qualified applicants receive fair consideration for employment regardless of race, color, nationality or national origin, ethnicity, sex, gender, religion or belief, marital or civil partnership status, sexual orientation, pregnancy or maternity, age, disability, or protected veteran status. If you are an individual with a disability and need reasonable accommodation to participate in the employment selection process, please contact us at [e-mail]. We are committed to providing equal access and opportunities for all candidates.

Otsuka ICU Medical EEO Policy Statement

Know Your Rights: Workplace Discrimination is Illegal Poster

Otsuka ICU Medical CCPA Notice to Job Applicants