Controls Engineer II

Prime Controls; Mesa (AZ); On-site; USD 75,000 - 105,000; Full time

Benefits offered by this job

Health, dental, and vision coverage

Flexible Spending Accounts

Generous PTO

Culture events

ESOP

401k matching

Job summary

Prime Controls, L.P. seeks an Automation Specialist II to design control system details and instrumentation configurations, and to prepare for implementation, testing, and training.

The role involves leading small projects, developing PLC programs and HMIs, and drafting training materials for operations and maintenance teams. A strong background in Allen-Bradley hardware and Ethernet/IP networking is required.

Qualifications

• 4 years Industrial Controls experience in architectural, engineering or construction (AEC) or similar field.
• 4 years of experience in PLC programming.
• Proficiency with Allen Bradley equipment and systems.
• Proficiency in PLC Programming including ladder logic, function block, and structured text.
• Familiarity with Ethernet/IP networking.
• Experience and knowledge of HMIs.

Responsibilities

• Design control system details and instrumentation configuration.
• Prepare for implementation, testing, documentation, and training.
• Develop architecture and communication strategy between control system elements.
• Define and document control system functionality with customers.
• Develop BOMs, IO lists, and requirements for control panels.
• Lead small projects and create PLC/HMI templates.
• Develop PLC programs in Ladder, Function Block, and other languages.
• Develop the HMI and testing plans and simulation logic.
• Create training plans and materials for ops and maintenance.
• Coordinate with installation management to ensure processes are followed.
• Test installed systems to verify functionality and trap issues.
• Troubleshoot startup problems and interface issues.
• Train customers on client-specific system integration software.
• Interface with manufacturers and vendors for problem resolution.
• Collaborate to address design problems as needed.

Skills

Industrial controls

PLC programming

Ladder logic

Ethernet/IP networking

HMI development

Autodesk AutoCAD

Team mentoring

Education

B.S. in Mechatronics / Electrical / Computer Engineering or related

Tools

Allen-Bradley equipment

AutoCAD (Autodesk)

Job description

About Prime

Introducing Prime Controls, L.P.

Established in 2004, Prime Controls, L.P. is a family‑owned Systems Integration and I&C Construction firm dedicated to meeting clients’ industrial automation and control requirements. As a Main Automation Contractor, we offer comprehensive solutions, supported by our size, expertise, and extensive experience. With a professional team of 1000+ employees, Prime Controls serves customers nationwide from our Dallas, Texas headquarters and offices throughout the United States. Our mission is to deliver the highest quality professional services while prioritizing our employees’ well‑being and fostering an exceptional workplace environment.

Overview

What You Will Do

As an Automation Specialist II you will be responsible for the design of control system details, instrumentation configuration, preparation for implementation, implementation, testing, documentation, and training.

A Typical Day at Prime Controls

• Collaborates with project managers and estimators to assess potential projects and submit proposals.
• Reads and interprets diagrams and documentation and communicates with customers to understand objectives and preferences.
• Develops the overall architecture and communication strategy between control system elements.
• Works with the customer and other stakeholders to define and document control system functionality.
• Develops BOMs, IO lists, and requirements for control panels.
• Serves as the technical lead for small projects. This includes building PLC and HMI templates for the project.
• Develops PLC programs in Ladder, Function Block, and other languages.
• Develops the human machine interface (HMI).
• Develops hardware and software test plans and writes simulation logic for the testing of the PLC and HMI system.
• Develops a training plan and materials to train operations and maintenance personnel.
• Communicates and coordinates with management of the installation team to ensure that technicians are executing per documented processes.
• Tests the installed system to observe system functionality and ensure that the programs function as designed.
• Troubleshoots problems that occur during startup that are caused by incorrect drawings, changes in customer desires, inaccurate instrumentation specifications, or other technical issues. Diagnoses and resolves software and hardware interface issues.
• Trains customers on the use and operation of client‑specific system integration software.
• Interfaces with manufacturers and vendors of software and application products, especially with regard to problem diagnosis and resolution.
• Works with others to address design problems as necessary.
• May respond to service calls to troubleshoot, diagnose, and repair programming and system failures.
• Mentor and train less experienced employees.

What You Will Bring

The Basic

• 4 years Industrial Controls experience in architectural, engineering or construction (AEC) industry or similar field.
• Bachelor of Science Degree in Mechatronics Engineering, Computer Engineering, Electrical Engineering, related Bachelor’s discipline, related degree from a Technical College or equivalent Industrial controls experience.
• 4 years of experience in PLC programming.
• Proficiency with Allen Bradley equipment and systems.
• Proficiency in PLC Programming including ladder logic, function block, and structured text.
• Familiarity with networking (Ethernet/IP).
• Experience and knowledge of HMIs.

The Preferred

• 6 years of experience in architectural, engineering or construction (AEC) industry or similar field.
• Proficiency with AutoCAD – Autodesk software.

Benefits

What We Offer:

Full‑time employees enjoy a great benefits package including, but not limited to:

• Health, Dental, and Vision coverage.
• Flexible Spending Account(s).
• Generous PTO.
• Numerous culture events.
• ESOP.
• 401k matching and more!

Work Environment & Physical Demands (Text Only)

Physical requirements and work environment expectations vary by position. Generally, roles at Prime Controls may involve moderate noise, occasional exposure to outdoor weather conditions, and, depending on the role, work at heights or around airborne particles and electrical components. Physical activities may include standing, walking, sitting, climbing, balancing, stooping, kneeling, crouching, or crawling, as well as the use of hands, arms, and voice communication. Some roles may require lifting and/or moving up to 50 pounds. Vision requirements may include close vision, distance vision, and the ability to adjust focus. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of the job.

EEO

Prime Controls is an Equal Opportunity Employer/Affirmative Action/Veteran/Disabled employer.

As a federal contractor, Prime Controls is required to participate in the federal government’s E-Verify program, which confirms employment authorization of all newly hired employees and most existing employees through an electronic database maintained by the Social Security Administration and Department of Homeland Security. For new hires, the E-Verify process is completed in conjunction with the Form I-9 Employment Eligibility Verification on or before the first day of work. E-Verify is not used as a tool to pre‑screen candidates.