Controls Engineer (Beckhoff Twin CAT PLC)

Intellectt Inc; Johns Creek (GA); On-site; USD 70,000 - 220,000; Full time

Job summary

A leading company in Medical Equipment Manufacturing seeks a Controls Engineer for an 8-month engagement. You'll focus on enhancing PLC systems, performing hardware diagnostics, and ensuring compliance in a medically regulated environment. Ideal candidates will possess expertise in Beckhoff TwinCAT and EtherCAT, with a strong background in industrial automation.

Qualifications

• Proven expertise in Beckhoff TwinCAT and EtherCAT.
• Strong experience in medically regulated environments.
• Proficiency in PLC safety systems and industrial automation.

Responsibilities

• Investigate, design, develop, and validate PLC code.
• Implement and improve EtherCAT diagnostics.
• Ensure compliance with safety standards.

Skills

Beckhoff TwinCAT

EtherCAT

PLC safety systems

industrial automation

Job description

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Note: Beckhoff Twin CAT plc experience is mandatory

JD:

1. Overview & Objective one (1) expert Controls Engineer for an 8-month engagement to support Beckhoff TwinCAT PLC systems in a 24/7 medically regulated facility. Focus: investigation, development, and testing of PLC programs, EtherCAT diagnostics, safety system integration/messaging, and specification monitoring defeat analysis. High-quality documentation and adherence to cGMP/regulatory standards are critical.

2. Scope of Work (1 Controls Engineer)

• TwinCAT Program Enhancement: Investigate, design, develop, test, and validate PLC code (TwinCAT, EtherCAT).
• Hardware Diagnostics: Implement/improve EtherCAT diagnostics, HMI messaging, and logging.
• Safety Systems: Enhance/test safety signal logic, failure messaging; ensure compliance with relevant safety standards.
• Specification Monitoring: Investigate and report on potential monitoring bypasses; develop mitigations, test mitigations to reduce OOS manufacture of goods.
• Reviewed and approved TwinCAT PLC code (documented, version controlled).
• Investigation reports and recommendations.
• Test plans and reports.
• Updated system documentation suitable for regulated environment.
• Regular progress updates; final summary report.
• Required: Proven expertise in Beckhoff TwinCAT, EtherCAT, PLC safety systems, and industrial automation. Strong experience in medically regulated/cGMP environments.
• Responsibilities: Perform tasks under Scope of Work, adhere to Client's site/quality protocols, maintain clear communication.

5. Client Responsibilities

• Provide access to necessary systems, documentation, and personnel.
• Define requirements and provide timely feedback.

Seniority level

• Seniority level

  Mid-Senior level

Employment type

• Employment type

  Contract

Job function

• Industries

  Medical Equipment Manufacturing

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