Controls Engineer – Automation & PLC Systems

HTC Global; Sterling Heights (MI); Presencial; USD 90.000 - 120.000; Jornada completa

Ventajas ofrecidas por este puesto de trabajo

Hybrid work

Work-life balance

Career development

Rewards program

Upskilling

Emerging tech exposure

Career mobility

Descripción de la vacante

HTC Global Services in Sterling Heights, MI is seeking an experienced Controls Engineer to support manufacturing through development, troubleshooting, and improvement of automation and control systems. The ideal candidate will have strong PLC programming and experience with robotics, automation, and industrial control systems.

You will lead improvements, troubleshoot downtime, coordinate root-cause actions, and assist in training plant personnel.

Formación

• High School Diploma or GED required.
• 5+ years in controls engineering and PLC/troubleshooting.
• Experience with Siemens/Rexroth/Allen-Bradley PLCs and GMP.

Responsabilidades

• Develop and implement control system improvements using FIS data.
• Lead problem-solving for equipment performance issues.
• Troubleshoot downtime in automation and robotics systems.
• Coordinate resources to identify root causes and corrective actions.
• Support training for plant electricians and manufacturing personnel.
• Program new automation, machines, and robots.
• Review project installations and maintain backups of programs.

Conocimientos

PLC programming

Troubleshooting

Leadership

Communication

Vendor coordination

Educación

High School Diploma or GED

Herramientas

Siemens Step 7

TIA Portal

Allen-Bradley PLC

Descripción del empleo

Location: Sterling Heights (MI) | Employment Type: Full Time - 40 hours per week | Job Level: T3 | Work Preference: Onsite at work location address | Job Code: 245845

Job Description:

Job Title

Overview / Summary

We are seeking an experienced Controls Engineer to support manufacturing operations through the development, troubleshooting, and improvement of automation and control systems. The ideal candidate will have strong PLC programming and troubleshooting experience, along with exposure to robotics, manufacturing automation, and industrial control systems.

Key Responsibilities

• Develop and implement improvements to control systems and equipment using Factory Information Systems (FIS) data
• Lead problem-solving activities related to equipment performance issues
• Troubleshoot equipment, automation, robotics, and control system downtime issues
• Coordinate resources to identify root causes and implement corrective actions
• Assist in training manufacturing personnel and plant electricians
• Support integration of controls into IT and manufacturing systems
• Use plant monitoring software to review equipment cycle times and performance
• Review and coordinate project installations
• Reprogram equipment for engineering changes and process improvements
• Maintain backups for machinery and automation programs
• Program new automation, machinery, material handling systems, and robots
• Participate in equipment safety evaluations and risk assessments

Required Qualifications

• High School Diploma or GED
• 5+ years of related controls engineering experience
• Experience with:
  • Error proofing
  • Programmable Logic Controllers (PLC)
  • Troubleshooting and problem solving
  • Good Manufacturing Practices (GMP)
• Familiarity with Microsoft Office Suite (Excel, PowerPoint, Outlook)
• Experience with PLC controllers such as Siemens, Rexroth, and Allen-Bradley
• Strong leadership, interpersonal, teamwork, and communication skills
• Ability to work collaboratively with maintenance teams, vendors, and process teams

Preferred Qualifications

• Experience with:
  • Lean Manufacturing
  • Six Sigma
  • Electrical systems
  • Robotics and automation
  • Siemens Step 7 and TIA Portal programming/troubleshooting
  • Siemens power line and solution line configuration/programming
  • Machining and automation equipment controls troubleshooting
• Familiarity with UL508A requirements and NFPA79 standards
• Strong written and verbal communication skills

What Makes HTC A Great Place To Build Your Future

HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.

At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.

Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.

At HTC Global Services, our culture is an embodiment of who we are – a value-led organizationcommitted to success of our people and customers.

• Hybrid and Workplace flexibility
• Work-Life-Balance
• Well-defined career development plan
• Rewards & Recognition program
• L&D focuses on upskilling
• Hands-on experience on Emerging Technologies and Digital Transformation
• Career Mobility programs