Controls Engineer – ASRS Automation

Intellectt Inc; Libertyville (IL); On-site; USD 85,000 - 110,000; Full time

Job summary

A technology firm is seeking a Controls Engineer to optimize Shuttle-based ASRS systems. The role involves maintaining PLCs and integrating systems for enhanced warehouse performance. Candidates should have a Bachelor’s degree in Engineering and experience with PLC programming. This position offers a contract and is suitable for mid-senior level professionals.

Qualifications

• Bachelor’s degree in Electrical/Controls Engineering, Mechatronics, or related field.
• Hands-on PLC programming experience (Siemens/Allen-Bradley).
• Knowledge of industrial networks (Profinet, EtherNet/IP, OPC).
• Experience with WCS/WMS integration and high-speed automation.
• Strong troubleshooting, collaboration, and communication skills.

Responsibilities

• Maintain and troubleshoot PLCs, SCADA, conveyors, and shuttle systems.
• Integrate ASRS with WCS and WMS systems.
• Conduct root cause analysis and implement long-term solutions.
• Support commissioning, testing, upgrades, and expansions.
• Ensure compliance with safety and operational standards.

Skills

PLC programming

Troubleshooting

Collaboration

Communication skills

Education

Bachelor’s in Electrical/Controls Engineering

Tools

Profinet

EtherNet/IP

OPC

Job description

Controls Engineer

Seeking a Controls Engineer to support and optimize Shuttle-based ASRS systems (tote & pallet handling, non‑Kardex). Focus on maximizing uptime, troubleshooting, and improving automated warehouse performance.

Key Responsibilities

• Maintain and troubleshoot PLCs, SCADA, conveyors, and shuttle systems.
• Integrate ASRS with WCS and WMS systems.
• Conduct root cause analysis and implement long‑term solutions.
• Support commissioning, testing, upgrades, and expansions.
• Ensure compliance with safety and operational standards.

Requirements

• Bachelor’s in Electrical/Controls Engineering, Mechatronics, or related field.
• Hands‑on PLC programming experience (Siemens/Allen‑Bradley).
• Knowledge of industrial networks (Profinet, EtherNet/IP, OPC).
• Experience with WCS/WMS integration and high‑speed automation.
• Strong troubleshooting, collaboration, and communication skills.

Preferred

• Experience with large‑scale distribution centers and Flex ASRS or similar shuttle systems.
• Familiarity with data analytics for system performance.

Seniority level

Mid‑Senior level

Employment type

Contract

Job function

Warehousing and Storage