Controls Engineer

TNA Toyota Motor Engineering & Manufacturing North America, Inc. Company; North Carolina; On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Team Member Vehicle Discount

401(k) Savings Plan

Paid holidays and PTO

Relocation assistance

Tuition reimbursement

Job summary

Toyota Motor Engineering & Manufacturing North America, Inc. is seeking a passionate Controls Engineer for the Battery group in Liberty, NC. You will set up systems for data analytics, verify manufacturing data collection, and train NAMC team members on the systems.

This role reports to the Engineering Manager for Battery. Responsibilities include implementing MES and network systems, configuring PLCs, and developing visualizations.

Qualifications

• Bachelor’s Degree in Engineering or equivalent plus 5+ years in manufacturing.
• Experience with manufacturing network systems validation, installation and launch.
• PLC programming and debugging abilities with Mitsubishi hardware.
• Experience with OPC-UA, SQL/Oracle databases and SCADA data systems.
• Familiarity with Ignition or other visualization tools (HMI/Andon).
• Willingness to travel up to 20% domestically/internationally.

Responsibilities

• Set up and verify data analytics systems for battery manufacturing.
• Configure PLCs and network connectivity for MES and OPC-UA.
• Develop visualizations for line status and equipment health.
• Maintain servers and network equipment; support installations.
• Collaborate across functions and sites to meet project goals.
• Support safety culture and participate in mentorship programs.

Skills

OPC-UA

SQL/Oracle

CC-Link

Mitsubishi PLCs

Ignition

PowerBI

Tableau

SCADA Systems

Kepware

MES

Education

Bachelor’s Degree in Engineering

Tools

Ignition

Kepware

SCADA

PowerBI

Tableau

Mitsubishi PLCs

Networking hardware

Job description

Overview

Who we are Collaborative. Respectful. A place to dream and do. These are just a few words that describe what life is like at Toyota. As one of the world’s most admired brands, Toyota is growing and leading the future of mobility through innovative, high-quality solutions designed to enhance lives and delight those we serve. We’re looking for talented team members who want to Dream. Do. Grow. with us. Toyota does not offer support or sponsorship of job applicants for employment-based visas or any other work authorization for this role now or in the future. You must have the right to work in the United States and not require Toyota support or sponsorship for immigration-related employment (e.g., H-1B, O-1, E-3, H-1B1, TN, F-1 OPT, F-1 STEM OPT, F-1 CPT, ‘job flexibility benefits’ [also known as I-140 or Adjustment of Status portability], etc.) now or in the future. You should not apply for this role if you will require Toyota to assist with immigration support or sponsorship now or in the future.

Who we’re looking for

Toyota’s Production Engineering Battery department is looking for a passionate and highly motivated Controls Engineer, to work in the Battery group, focused on controls engineering. The primary responsibility of this position is to set up and verify systems used for battery manufacturing data analytics and to support new model launches. Other responsibilities include developing, specifying, coordinating, and executing all internal control requirements for data collection for the Battery department. Documentation of the planning and implementation of these systems is required, as well as training for the local NAMC Team Members on these systems. This position will be located at TBMNC in Liberty, NC and report to the Engineering Manager for Battery. The person in this role will support the Battery department's objective to execute Capital Projects from planning thru Start of Production (SOP). The successful candidate must be effective at identifying and removing roadblocks that hinder progress. They should be capable of identifying appropriate work priorities, developing and executing detailed schedules, and proactively reporting their status to the management group. Working as a team in a cross-functional environment is paramount for success.

What you’ll be doing

Support shop floor-level implementation of network systems, which includes andon and Manufacturing Execution System (MES), as well as connectivity to higher level IT-managed systems, i.e. Manufacturing Operations Management (MOM).

• Support battery network system plans and specifications, applying knowledge of OPC-UA, CC-Link, SQL, and SCADA system implementation.
• Configuring manufacturing equipment PLCs (primarily Mitsubishi) for network systems connectivity using SLMP, Ethernet TCP, and Ethernet IP protocols.
• Support implementation and intuitive visualizations for line status and health indication.
• Setup, configuration and long-term support of servers.
• Collaborating across functional, company, and international boundaries to drive progress and achieve project goals.
• Setup Network and maintain Cisco switches.
• Troubleshoot network issues.
• Planning and monitoring installation of network systems, identifying field issues, and working closely with construction coordinators to countermeasure.
• Supporting and maintaining detailed schedules.
• Contributing to the "zero incidents is possible" safety culture by exemplifying safe work behaviors, complying with Toyota construction safety requirements, and correcting unsafe conditions.
• Participating in a mentor program to grow as an engineer and learn from others.
• Staying up to date on industry best practices and advancements in Industry 4.0.

What you bring

Bachelor’s Degree or higher in Engineering or similar technical field or 5+ years of equivalent professional experience in a manufacturing environment.

• Experience with production preparation of manufacturing network systems, validation, installation, pre-production trials and launch.
• PLC experience including the ability to Read, interpret and modify.
• SQL / Oracle or other database experience.
• Experience with Cisco networks and maintain a machine network.
• Experience developing code and troubleshooting communication protocols (FL Net, Ethernet-IP, RFID, RS232/485, CC-Link, Modubus, and other PLC protocols.
• Experience using Ignition or other visualization tools for andon or HMI.
• Ability to support weekends, off shift, and holidays as needed.
• Ability to work the two shutdown times of the year in July and December.
• Ability to business travel, both domestic and international will be up to 20%.
• Added bonus if you have Toyopuc PLC Programming experience.
• Mitsubishi PLC Programming experience.
• SCADA Systems experience.
• MES experience.
• Experience with Kepware software or similar SCADA Data systems.
• Knowledgeable with data analytics software (e.g. PowerBI, Tableau).
• Experience with Toyota specifications.
• TBP Panel Certification.

What we’ll bring

During your interview process, our team can fill you in on all the details of our industry-leading benefits and career development opportunities.

• A work environment built on teamwork, flexibility, and respect.
• Professional growth and development programs to help advance your career, as well as tuition reimbursement.
• Team Member Vehicle Purchase Discount.
• Toyota Team Member Lease Vehicle Program (if applicable).
• Comprehensive health care and wellness plans for your entire family.
• Toyota 401(k) Savings Plan featuring a company match, as well as an annual retirement contribution from Toyota regardless of whether you contribute (if applicable).
• Paid holidays and paid time off.
• Referral services related to prenatal services, adoption, childcare, schools, and more.
• Tax-Advantaged Accounts (Health Savings Account, Health Care FSA, Dependent Care FSA).
• Relocation assistance (if applicable).
• Belonging at Toyota

Belonging at Toyota

Our success begins and ends with our people. We embrace all perspectives and value unique human experiences. Respect for all is our North Star. Applicants for our positions are considered without regard to race, ethnicity, national origin, sex, sexual orientation, gender identity or expression, age, disability, religion, military or veteran status, or any other characteristics protected by law.

Have a question, need assistance with your application or do you require any special accommodations?

Career Possibilities

Toyota is a place for people who dream big and are determined to make those dreams a reality. We encourage innovation and look for people who will challenge the status quo in order to make the world a better place. We thrive on teamwork and collaboration and know diverse backgrounds, experiences and perspectives are not only the right thing for our people, they are a business imperative. Together, we’re empowered to forge our own paths — to be agile, curious and embrace a growth mindset and immerse ourselves in situations to gain new perspectives and to inspire bold, innovative ways of thinking and working. Our success as a company is directly tied to our team members’ success, and our collective ability to give back to society through an unwavering commitment to delight our customers and make people’s lives better. If you want to be part of the next-generation of innovations that help keep the world moving, then join us. And let’s start our impossible, together.