Controls Engineer

Eaton Group; Middlesex (NC); On-site; USD 71,000 - 105,000; Full time

Benefits offered by this job

Relocation assistance

Job summary

Eaton’s IS AER FED Aerospace division is seeking a Controls Engineer for our Middlesex, NC facility. On-site M-F, relocation assistance available; salary range $71,000–$105,000 depending on experience.

Responsibilities include designing, specifying and implementing electrical systems for production equipment, PLC logic, safety compliance (Mesh 8.0), and supporting Industry 4.0 initiatives with data collection and dashboards.

Qualifications

• Bachelor’s degree in Electrical Engineering or related technology.
• 2+ years automation engineering in manufacturing (or 1 year internship).
• 1+ year PLC programming experience.

Responsibilities

• Design, specify and implement Eaton electrical systems for production equipment.
• Develop PLC logic and electrical designs for MES and manufacturing processes.
• Standardize electrical systems across Middlesex plant.
• Define and implement safety programs (Machine safeguarding) per Mesh 8.0.
• Support predictive maintenance and real-time dashboards.
• Collaborate with maintenance and suppliers to improve processes.

Skills

PLC programming

Electrical design

Automation engineering

Safety systems

Education

Bachelor’s Degree in Electrical Engineering

Tools

AutoCAD

Job description

Eaton’s IS AER FED Aerospace division is currently seeking a Controls Engineer.

The expected annual salary range for this role is $71000 - $105000 a year.

Please note the salary information shown above is a general guideline only. Salaries are based upon candidate skills, experience, and qualifications, as well as market and business considerations.

Relocation assistance is available for a qualified candidate currently residing in the USA. This role requires working on-site M-F at our Middlesex, NC facility.

What you’ll do:

Eaton’s Aerospace division is seeking a Controls Engineer at the Middlesex, NC location.

Position Overview: Responsible for the design, specification and implementation of Eaton electrical systems to support production equipment and manufacturing processes. This includes machine guarding and controls, tooling, fixtures, gauges, material handling, and processing documentation. Support and provide production associates with the tools required to perform the job in a manner to meet all requirements.

Making what matters work at Eaton takes the passion of every employee around the world. We create an environment where creativity, invention, and discovery become reality, each and every day. It’s where bold, bright professionals like you can reach your full potential—and where you can help us reach ours.

Essential Responsibilities:

• Standardization of electrical systems throughout Middlesex plant
• Infrastructure (plant grid planning / costs savings / carbon footprint reduction)
• Equipment needs (PLC logic / component / electrical design
• Define Safety (Mesh 8.0 “Machine & equipment safeguarding”) roll out plan
• Implement electrical safety systems to support Mesh 8.0
• Standardization and Verification of safety related electrical design.
• Provide engineering support for EHS projects as necessary.
• Provide support for Electrical safety program for Middlesex plant.
• Industry 4.0 - Roll out
• Define equipment needs to support I4.0 Tools (data collection / real time dashboards)
• Develop architecture for interconnection between machine and human
• Implement predictive maintenance systems and alerts on key equipment features “fault codes”
• Develop PLC logic to support the collection and analysis of manufacturing data to implement process improvements
• Automation projects within value streams
• Support ME’s with automation projects / Capex Projects
• PLC programming standards / error proofing strategy / industry 4.0
• Design processes to ensure that components and assemblies meet all internal and external customer quality specifications (Eaton Quality System, AS9100, and NADCAP).
• Ensures processes are efficient in terms of capital intensity by implementing Eaton Lean Six Sigma tools
• Work with electrical suppliers and purchasing to procure equipment, tooling, and supplies as required.
• Work with maintenance to improve our predictive maintenance programs on key processes.
• Mentor others in Manufacturing Engineering competencies, processes, and lean concepts.
• Work directly with manufacturing operators to troubleshoot and improve processes, including fabrication, assembly, measuring, and testing of products produced.
• Collect and analyze manufacturing data and metrics to aid in design and improvement of processes.
• Assist ME’s during equipment and process sign off and approvals. Specify electrical run off criteria, equipment support documentation.
• Proficient at AIAG or equivalent tools for Measurement System Analysis, Capability Analysis, SPC and FMEA
• Provide support to launch capex projects through ProLaunch as required to achieve a flawless launch.
• Perform electronic development tasks like system architecture and circuit design to ensure compliance of all functional, performance, and environmental requirements.
• Research, recommend, innovate, architect, and evaluate new electronic technology and designs.
• Define expectations for 3rd party safety reviews

Qualifications:

Required Basic Qualifications:

• Bachelor’s Degree in Electrical Engineering or related Technology degree from an accredited institution.
• Minimum two (2) years of automation engineering experience in a manufacturing environment or 1 year plus internship experience in a manufacturing Environment.
• 1+ years experience programming PLC ‘s .
• Eaton will not consider applicants for employment immigration sponsorship or support for this position. This means that Eaton will not support any CPT, OPT, or STEM OPT plans, F-1 to H-1B, H-1B cap registration, O-1, E-3, TN status, I-485 job portability, etc.”
• This position requires use of information or access to hardware which is subject to the International Traffic in Arms Regulations (ITAR). All applicants must be U.S. persons within the meaning of ITAR. ITAR defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e. 'Green Card Holder'), Political Asylee, or Refugee.
• Candidate will not need sponsorship now or in the future.

Preferred Qualifications:

• Experience with Electrical schematics / Auto-Cad design.
• 2+ years programming PLC equipment in a manufacturing environment.
• Previous experience with machine guarding and controls, tooling, fixtures, gauges,
• Experience with EHS electrical design and standardization
• Experience in electronic system fault diagnostics and reporting
• Experience with electrical design and execution of automation projects
• Knowledge of Industry 4.0 (Predictive maintenance / Human machine interface)
• Strong project and time management, organizational, and analytical skills.
• Ability to communicate effectively with all levels of the organization, from production associates to the leadership team.

Additional Information:

• Limited travel may be required (<10%)

All positions may require participation in video and in-person interviews as part of the hiring process. All candidates will be evaluated based on job-related competencies, and all candidates’ privacy rights and data security will be protected in accordance with applicable laws.

We are committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law.

Eaton believes in second chance employment. Qualified applicants with arrest or conviction history will be considered regardless of their arrest or conviction history, consistent with the Los Angeles County Fair Chance Ordinance, the California Fair Chance Act and other local laws.

You do not need to disclose your conviction history or participate in a background check until a conditional job offer is made to you. After making a conditional offer and running a background check, if Eaton is concerned about conviction that is directly related to the job, you will be given the chance to explain the circumstances surrounding the conviction, provide mitigating evidence, or challenge the accuracy of the background report.

To request a disability-related reasonable accommodation to assist you in your job search, application, or interview process, please call us at 1-800-836-6345 to discuss your specific need. Only accommodation requests will be accepted by this phone number.

We know that good benefit programs are important to employees and their families. Eaton provides various Health and Welfare benefits as well as Retirement benefits, and several programs that provide for paid and unpaid time away from work. Please note that specific programs and options available to an employee may depend on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.