Controls Engineer
Location: Grand Rapids, Michigan, USA
Job Type: Full-Time
Reports To: Controls Engineering Manager
Supervisory Responsibilities: No
Travel: 0-30%, as required
Position Summary
We are seeking a Controls Engineer to support the design, development, programming, integration, and implementation of automation systems and custom machinery. The ideal candidate will have experience with PLC programming, industrial robotics, motion control, and automated machine integration.
This role involves collaborating with cross-functional engineering teams, supporting machine builds and commissioning, troubleshooting automated systems, and delivering assigned controls modules or subsystems within larger projects.
Key Responsibilities
- Design and develop control systems involving PLCs, motion control, robotics, vision systems, and HMI/SCADA platforms.
- Program, integrate, and troubleshoot systems using Rockwell Automation platforms, robotics, and advanced automation technologies.
- Support machine build, debugging, testing, and commissioning activities at company facilities and customer sites.
- Collaborate with mechanical engineering, project management, and manufacturing teams to deliver integrated automation solutions.
- Take ownership of assigned controls modules or subsystems within larger engineering projects.
- Troubleshoot automation systems and help resolve technical issues to ensure reliable performance.
- Apply industry best practices and emerging technologies to improve engineering solutions and processes.
- Maintain accurate technical documentation and follow established engineering standards.
- Maintain confidentiality when working on sensitive projects.
Required Qualifications
- 2+ years of controls engineering experience in industrial automation or custom machinery.
- Experience with Rockwell Automation platforms, including Studio 5000 and FactoryTalk View.
- Experience with industrial robotics, preferably FANUC.
- Familiarity with automated assembly systems and machine integration.
- Understanding of PLC programming, controls system integration, and troubleshooting.
- Strong problem-solving and analytical skills.
Good Communication And Interpersonal Skills, Including Customer-facing Experience.
- Strong attention to detail and commitment to quality.
- Proficiency in 2D electrical CAD software; AutoCAD Electrical is preferred.
- Valid driver's license and willingness to travel as required.
- Legally authorized to work in the United States without employer sponsorship.
Work Environment
- Office-based work within a manufacturing environment, with regular interaction on the production floor.
- Ability to sit for extended periods.
- Ability to view detailed work at close range.
- Manual dexterity to work with small components.
- Ability to lift up to 20 pounds.
Travel Requirements
The position may require up to 30% travel, including domestic and international travel, air travel, and overnight stays. Longer project assignments may require stays of up to two weeks.
Compensation And Benefits
- Competitive salary.
- Medical, dental, and vision insurance.
- Short-term and long-term disability coverage.
- Company-paid and voluntary life insurance.
- 401(k) retirement plan with company match.
- Education reimbursement.
- Paid vacation and holidays.
- Flexible spending accounts.