Controls Engineer

blueStone Solutions Group; Bowling Green (KY); In loco; USD 95.000 - 130.000; Tempo pieno

Descrizione del lavoro

blueStone Solutions Group in Bowling Green, KY is seeking an experienced Controls Engineer to support manufacturing automation, vision systems, and continuous improvement initiatives at our local facility. You will lead the design and implementation of automation projects from concept through startup, focusing on quality, uptime, and process efficiency.

The ideal candidate has 8–10 years in industrial controls, hands-on GCCX, Keyence vision systems, and FANUC robotics integration, plus PLC and

Competenze

• Bachelor's degree in Engineering or a related technical field required.
• 8–10 years of relevant experience in industrial controls engineering and manufacturing automation.
• Hands-on experience with GCCX (Global Common Controls).
• Strong experience configuring and implementing Keyence industrial vision systems.
• Experience with FANUC robotics, vision applications, or cobots integration.

Mansioni

• Design electrical control panels and develop PLC and HMI software for industrial automation systems.
• Configure, integrate, and troubleshoot Keyence and Matrox industrial vision systems.
• Support FANUC vision applications and robotic/cobot integration.
• Develop error-proofing solutions and automated quality inspection systems in collaboration with Quality team.
• Support continuous improvement initiatives focused on manufacturing processes, quality, and operational efficiency.
• Provide technical support for servo drives, programmable machine controls, and automation equipment.
• Perform system tryouts, debugging, commissioning, and startup support.

Conoscenze

PLC programming

HMI development

Servo drives

Industrial control hardware

Project management

Troubleshooting

Formazione

Bachelor's degree in Engineering

Strumenti

GCCX

Keyence vision systems

FANUC robotics

AutoCAD

Matrox vision systems

Descrizione del lavoro

Duration: 26 Weeks (Contract with Potential for Extension or Direct Hire)

Work Arrangement: 100% On-Site

Job Summary:

We are seeking an experienced Controls Engineer to support manufacturing automation, industrial vision systems, and continuous improvement initiatives at our Bowling Green facility. This role will focus on implementing vision-based inspection systems, developing error-proofing solutions, and improving manufacturing quality and efficiency.

The ideal candidate will have strong experience with Global Common Controls (GCCX), Keyence vision systems, and FANUC robotics/cobot integration. The successful candidate will be self-motivated, capable of working independently, and comfortable taking ownership of automation projects from design through implementation and startup.

Key Responsibilities

• Design and develop pneumatic piping diagrams, hydraulic schematics, and electrical wiring diagrams.
• Design electrical control panels and develop PLC and HMI software for industrial automation systems.
• Configure, integrate, and troubleshoot Keyence and Matrox industrial vision systems.
• Support FANUC vision applications and robotic/cobot integration for manufacturing automation.
• Develop error-proofing solutions and automated quality inspection systems in collaboration with the Quality team.
• Support continuous improvement initiatives focused on manufacturing processes, quality, and operational efficiency.
• Provide technical support for servo drives, programmable machine controls, and automated equipment.
• Perform system tryouts, debugging, commissioning, and startup support.
• Support the installation and integration of manufacturing tools and equipment.
• Contribute to automated material-handling projects, including autonomous mobile robots (AMRs), as needed.
• Provide technical guidance and training to plant personnel.
• Ensure designs and implementations comply with applicable electrical and machinery safety standards.

Required Qualifications

• Bachelor's degree in Engineering or another relevant technical field.
• 8–10 years of relevant experience, preferably in industrial controls engineering and manufacturing automation.
• Hands‑on experience with Client Global Common Controls (GCCX).
• Strong experience configuring and implementing Keyence industrial vision systems.
• Experience with FANUC robotics, vision applications, or collaborative robot (cobot) integration.
• Proficiency in PLC programming, HMI development, servo drive systems, and industrial control hardware.
• Experience designing electrical control panels, wiring diagrams, and pneumatic or hydraulic schematics.
• Proficiency with AutoCAD or equivalent engineering design software.
• Strong troubleshooting, debugging, and problem‑solving skills.
• Ability to manage projects independently with minimal supervision.

Preferred Qualifications

• Experience with Matrox industrial vision systems.
• Previous experience in a union manufacturing environment.
• Knowledge of manufacturing quality systems, machine safety standards, and error‑proofing methodologies.
• Experience with AMRs, automated material handling, and advanced manufacturing automation.

Work Environment and Schedule

• This is a full‑time, on‑site contract assignment at the Bowling Green manufacturing facility.
• Routine travel is not expected; occasional site visits may be required.
• The contractor is expected to continue working during plant shutdown periods, subject to project needs and applicable scheduling arrangements.
• The initial contract is 26 weeks, with potential opportunities for extension and possible direct hire based on business needs and performance.

Why Consider This Opportunity?

• Take ownership of automation and continuous improvement projects in a manufacturing environment.
• Work with industrial vision systems, robotics, cobots, and advanced quality inspection technologies.
• Collaborate closely with Controls, Manufacturing Engineering, and Quality teams.
• Gain visibility within the Bowling Green organization and contribute directly to manufacturing performance.
• Pursue a potential long‑term opportunity beyond the initial contract period.

Ideal Candidate:

A hands‑on Controls Engineer with strong controls experience, Keyence vision system expertise, and FANUC integration capabilities who can independently drive manufacturing automation and quality improvement projects.