Continuous Improvement Project Manager

Ichor Systems, Inc.; Austin (TX); On-site; USD 90,000 - 140,000; Full time

Benefits offered by this job

PTO (3 weeks)

Health insurance

ESPP

401(k) match

Paid holidays

Tuition reimbursement

Job summary

Ichor Systems Inc. in Austin, Texas seeks a seasoned Lean Manufacturing/Operational Excellence leader to drive continuous improvement across highly engineered, high-mix/low-volume assemblies. You will coach cross-functional teams and implement 5S, Value Stream mapping and Kaizen-based improvements.

The role requires strong project management, analytical skills, and a track record of delivering measurable efficiency gains in an industrial setting. Competitive benefits apply.

Qualifications

• BS in Engineering or related field with 5+ years lean manufacturing experience.
• Proven success leading cross-functional teams to quantified CI goals.
• Formal training in Operational Excellence, Lean or Six Sigma preferred.
• Experience with ISO9001/AS9100/ISO13485 quality systems.

Responsibilities

• Lead operational excellence and continuous improvement initiatives for Assembly Integration operations.
• Drive throughput, cycle time, schedule attainment, and quality in high-mix/low-volume assemblies.
• Collaborate with Manufacturing, Engineering, Planning, Supply Chain, and Quality to optimize flow.

Skills

Initiative & self-direction

Leadership & influence

MS Office proficiency

Minitab

Education

BS in Engineering or related field

5+ years Lean/CI in manufacturing

ISO/quality standards knowledge

Tools

Minitab

Job description

• Generous Paid Time Off – Enjoy 3 weeks of PTO annually, with accrual starting on day one.
• Comprehensive Health Coverage – United Healthcare medical plans available for both individuals and families, starting on the first day of hire in addition to Dental, Vision and Disability Insurance.
• Employee Stock Purchase Plan (ESPP) – Purchase company stock at a 15% discount through convenient payroll deductions.
• 400(k) with Company Match –Receive a 50% match on contributions up to 8%, with immediate vesting so you fully own every dollar right away.
• Paid Holidays – 9 company holidays, plus a floating holiday.
• Tuition Reimbursement –Invest in your future with up to $7,500 per year for approved professional development.

Job Description

What We Offer

• Generous Paid Time Off – Enjoy 3 weeks of PTO annually, with accrual starting on day one.
• Comprehensive Health Coverage – United Healthcare medical plans available for both individuals and families, starting on the first day of hire in addition to Dental, Vision and Disability Insurance.
• Employee Stock Purchase Plan (ESPP) – Purchase company stock at a 15% discount through convenient payroll deductions.
• 400(k) with Company Match –Receive a 50% match on contributions up to 8%, with immediate vesting so you fully own every dollar right away.
• Paid Holidays – 9 company holidays, plus a floating holiday.
• Tuition Reimbursement –Invest in your future with up to $7,500 per year for approved professional development.

Essential Duties And Responsibilities – Other Duties May Be Assigned.

• Lead operational excellence and continuous improvement initiatives focused on Assembly Integration operations supporting highly engineered, high-mix/low-volume products. Drive improvements in throughput, cycle time, schedule attainment, labor productivity, and quality for complex assemblies consisting of hundreds to thousands of components. Partner with Manufacturing, Engineering, Planning, Supply Chain, and Quality to optimize flow across customized build environments.
• Lead value stream improvement efforts within Assembly Integration operations.
• Improve manufacturing flow for complex assemblies with lot sizes ranging from one-piece builds to low-volume production.
• Analyze assembly labor efficiency, touch time, queue time, and overall lead-time performance.
• Apply continuous improvement tools and methodology in the implementation of manufacturing excellence initiatives.
• Work with all departments to identify potential projects, assess feasibility, and implement solutions.
• Lead performance improvement initiatives of multiple scale focusing on cost, efficiency, and quality across all departments.
• Influence and partner with all departments on improvement opportunities including facilitation of Kaizen lean practices and principles.
• Train and lead cross-functional continuous improvement teams to deliver measurable results
• Delivers problem solving and lean manufacturing training for key project personnel
• Coach others in all departments on effective problem solving and CI methods/tools
• Technical expert in Lean Manufacturing tools and principles including 5S, Visual Management, Standard Work, Value Stream mapping, Kaizen, A3, TPM, Root Cause Analysis, Mistake Proofing, Workstation Design, Ergonomics

Desired Knowledge, Skills, And Abilities

• High level of initiative and self-direction’
• Effective influential leadership and interpersonal skills
• Proficient in Microsoft Office (Outlook, Word, Excel, PowerPoint, Visio, Project)
• Functional knowledge of Minitab software

Desired Education, Certifications And Experience

• BS in Engineering, Manufacturing or Industrial Field, or industry certification with 5+ years directly related experience
• 5+ years’ experience implementing and sustaining lean strategies and continuous improvement in an industrial manufacturing environment with high-mix/low volume assembly production
• Formal training/certification in Operational Excellence Systems, (Lean, Six Sigma, etc.)
• Proven success leading groups and teams toward quantified achievement of goals.
• Strong organizational, analytical and problem-solving skills
• Proven project management/problem solving skills utilizing structured systems (DMAIC, A3, etc.)
• Working knowledge of quality management systems ISO9001/AS9100/ISO13485

Our pay ranges are determined by role, level, and location. Within the range, individual pay is determined by work location and additional job-related factors, including knowledge, skills, experience, tenure, and relevant education or training. The pay scale is subject to change depending on business needs. Your recruiter can share more about the specific range for your location during the hiring process.

Ichor is committed to supporting your personal well-being and professional development. Our benefits are designed to help you maintain a healthy work-life balance, provide peace of mind, and prepare for your future. We offer medical, dental, and vision plans across all locations, allowing team members to select the coverage that best meets their healthcare needs and budget. Our benefits also include a paid time-off program and paid holidays to support your time away from work. A summary of our Benefits will be provided during the interview process.

Ichor Systems Inc. is an Equal Employment Opportunity Employer