Continuous Improvement Manager

Knauf Insulation, Inc.; Albion Township (MI); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Medical, Dental, Vision – day one

401(k) with full match

Paid parental leave

Vacation

Tuition Reimbursement

Employee Assistance Program

Job summary

Knauf Insulation, Inc. is seeking a Continuous Improvement Manager to lead and sustain a culture of continuous improvement across the plant. You will champion CI principles, coach leadership and employees, and drive safety, quality, productivity, and cost improvements.

The role requires applying CI methodologies, facilitating workshops, and implementing training programs while modeling KI values and behaviors. Growth opportunities are available within a dynamic manufacturing environment.

Qualifications

• Bachelor’s Degree in Engineering or related field.
• Lean Six Sigma Black Belt or Green Belt certification preferred.
• Minimum five (5) years’ leadership or engineering experience in an industrial manufacturing environment.
• Minimum two (2) years’ Continuous Improvement/Lean Six Sigma experience.
• Knowledge of process/continuous improvement tools, 5S activities and audits, root cause analysis, statistics, and mechanical knowledge.

Responsibilities

• Own the annual CI plan with plant leadership and track progress.
• Facilitate the plant CI Steering Committee; manage the CI program and publish results.
• Lead regular improvement workshops and CI training; involve everyone and sustain gains.
• Establish and update a plant CI training plan; teach in classroom and shop floor environments.
• Cultivate CI culture; implement leader standard work, visual controls and accountability processes.

Skills

Lean Six Sigma

5S

Root Cause Analysis

Statistical Data

SAP

Education

Bachelor’s Degree in Engineering

Lean Six Sigma Black Belt or Green Belt

Tools

SAP

Job description

Knauf North America is the world's fastest-growing insulation manufacturer. We are wholly committed to the conservation of the environment while also sustainably developing and manufacturing a comprehensive line of acoustical fiberglass insulation for residential, commercial, industrial, marine, OEM and metal building applications, using post-consumer recycled materials.

We welcome passionate and creative individuals who thrive in an entrepreneurial, collaborative and ever-changing environment.

Our benefits go beyond just providing coverage.

We’re committed to the whole you – your health, wealth, peace of mind, self and community. Our benefits include:

• Medical, Dental, Vision – starting on day one!

• Virtual Medical Services

• Fertility and adoption benefits

• 401(k) Retirement Plan (earn 100% matching on your first 6% contribution and fully vested day one)

• Paid parental leave

• Paid Family Leave

• Company provided Salary Continuance (Short-term Disability)

• Company paid life insurance

• Paid Holidays

• Vacation

• Tuition Reimbursement

• Employee Assistance Program (EAP)

• Plus, more!

Growth opportunities available!

About the Role:

The Continuous Improvement Manager manages the plant’s continuous improvement (CI) effort. (S)he is responsible for championing, developing and sustaining a culture of continuous improvement throughout the plant. The CI Manager is a champion of CI principles, a practitioner of CI and related methodologies, and a coach and trainer to the plant leadership team, supervision, and all plant employees. Effective CI results in improved safety, quality, productivity, cost, and employee morale.

What You’ll Do:

• Own the annual CI plan. Work with plant leadership to develop and publish it. Track progress and update as required.

• Facilitate the plant CI Steering Committee to manage and improve the plant CI program. Understand the Knauf CI Framework. Assess the plant CI maturity to the framework. Identify gaps and plan to improve. Facilitate improvement programs. Publish results. Sustain the improvements. Correct as necessary. Celebrate successes.

• Lead regular improvement workshops. Coordinate with plant leadership to identify areas for improvement, facilitate workshops, and involve everyone, improve systems, and effectively sustain the gains.Lead CI training.

• Establish, publish, maintain, and update a plant CI training plan. Facilitate teaching in both the classroom and shop floor environments. Serve as a role model for excellent instructional training and development of these capabilities in others.

• Understand, cultivate, and improve the plant CI culture. Using a process focus, facilitate the leadership team to establish/improve leader standard work, visual controls, and standard accountability processes. Ensure innovation programs are effective. Improve team problem solving. Involve everyone.

• Facilitate the use of advanced methodologies and tools, including root cause analysis, team problem solving, lean six sigma, A3 problem solving, and other applicable tools. Help the plant become more process and data driven.

• Visually Track results and publicize results.

• Be an advocate for and set an example of KI Values and Behaviors in all actions and duties.

• Other duties as assigned.

What You’ll Need:

Education:

• Bachelor’s Degree in Engineering, Technology or related field

• Black or Green Belt Lean Six Sigma Certification preferred

Experience

• Minimum of five (5) years’ leadership or engineering experience in an industrial manufacturing environment

• Minimum two (2) years’ Continuous Improvement/Lean Six Sigma experience

Knowledge, Skills and Abilities:

• Knowledge of process/continuous improvement tools, methodologies and practices; knowledge of 5S activities and audits

• Knowledge of root cause analysis

• Knowledge of statistical data

• Technical knowledge of mechanics

• Working knowledge of SAP preferred

It is the policy of Knauf Insulation to provide equal employment opportunities to all qualified persons without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), gender, sexual orientation, gender identity or expression, national origin, age, genetic information, disability, protected veteran status or any other protected characteristic prohibited by applicable law.