Continuous Improvement Engineer II

Integra LifeSciences; Plainsboro Township (NJ); On-site; USD 88,000 - 113,000; Full time

Job summary

Join a leading healthcare company as a Continuous Improvement Engineer II, responsible for driving process improvements across the organization. You will leverage your expertise in Lean and Six Sigma methodologies to enhance efficiency while collaborating with cross-functional teams. Your role is crucial in developing new products and ensuring continuous operational excellence.

Qualifications

• 3+ years of experience for Bachelor's or 0-2 years for Master's.
• Certification in Lean, Six Sigma (Black Belt) desirable.
• Experience in medical device industry is a plus.

Responsibilities

• Lead continuous improvement projects and optimize processes.
• Conduct data analysis to identify root causes.
• Facilitate training sessions on Lean, Six Sigma methodologies.

Skills

Analytical skills

Leadership

Problem-solving

Education

Bachelor's degree in Industrial Engineering or related field

Master's degree in related field (0-2 years experience)

Tools

Minitab

JMP

Job description

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Changing lives. Building Careers.

Joining us is a chance to do important work that creates change and shapes the future of healthcare. Thinking differently is what we do best. To us, change equals opportunity. Every day, our colleagues are challenging what’s possible and making headway to innovate new treatment pathways to advance patient outcomes and set new standards of care.

Summary

The Engineer II, Continuous Improvement will play a crucial role in driving and facilitating process improvement initiatives across the organization. This role involves analyzing current processes, identifying areas for enhancement, and implementing strategies to increase efficiency, reduce waste, and improve overall operational performance.

The ideal candidate will have a solid background and understanding in process improvement methodologies, excellent analytical skills, and the ability to lead cross-functional teams. The engineer will initiate and support implementation activities for changes approved within Integra’s change management program. The Continuous Improvement Engineer II will work within cross-functional core teams on the development of new products ensuring on-time transfer of new products to production. This is an individual-contributor position.

Essential Duties And Responsibilities

• Lead and execute high-impact continuous improvement projects.
• Develop and implement strategies to optimize complex processes and reduce waste.
• Apply Lean, Six Sigma, and other advanced process improvement methodologies.
• Manage large-scale, cross-functional projects from inception to completion.
• Define project scope, goals, and deliverables in collaboration with senior management.
• Ensure project timelines, milestones, and budgets are met.
• Provide regular updates and reports on project status and outcomes.
• Conduct in-depth data analysis to identify trends, root causes, and improvement opportunities.
• Utilize advanced statistical tools and techniques to measure and analyze process performance.
• Develop predictive models and simulations to forecast process outcomes.
• Facilitate training sessions and workshops on Lean, Six Sigma, and other methodologies.
• Promote a culture of continuous improvement and operational excellence within the organization.
• Develop and maintain detailed documentation for process improvements and standard operating procedures (SOPs).
• Ensure compliance with industry standards, regulations, and company policies.
• Conduct audits and assessments to ensure ongoing process compliance and effectiveness.
• Stay current with industry trends and best practices in process improvement.
• Identify and implement innovative solutions and technologies to enhance operational efficiency.
• Share knowledge and best practices across the organization to drive continuous improvement.
• Lead continuous improvement changes by implementing measures to improve production methods, equipment performance, and quality of product.
• Responsible for specific departmental functions, and performance metrics, as applicable
• Contribute to department strategy and budget planning.
  
  

Additional Responsibilities

• Act as the continuous improvement lead for new product development projects, supporting process development and validation activities as well as product launch and build planning in production, as applicable.
• Ensure proper documentation is completed to meet quality system requirements
• Assist with the preparation and completion of cost estimates, reports, forecasts, schedules, and budgets.
• Interface with others in the organization to ensure deadlines, quality requirements, and production metrics are met.
  
  

Travel Requirement (% percentage)

• 5% – 10% travel required
  
  

Desired Minimum Qualifications

Education & Experience:

• Bachelor's degree with 3+ years of experience OR a Masters degree with 0-2 years of experience or equivalent education and years of experience is required.
• A degree in Industrial Engineering, Manufacturing Engineering, or a related field is highly desired.
• Certification in Lean, Six Sigma (Black Belt), or other advanced process improvement methodologies is highly desirable.
• Medical device industry experience is a plus.
• Experience leading and implementing significant cross-functional projects.
• Computer proficiency
  
  

Required Knowledge, Skills, And Abilities

• Expert analytical and problem-solving skills.
• Strong leadership and project management abilities.
• Proficiency in advanced data analysis tools (e.g., Minitab, JMP, or similar software).
• Excellent communication and interpersonal skills.
• Ability to work collaboratively with senior management and cross-functional teams.
• Strong attention to detail and a commitment to quality.
• Extensive familiarity with manufacturing processes and operations.
• Experience with advanced process mapping and value stream mapping.
• Knowledge of industry-specific regulations and standards.
• Ability to manage multiple projects simultaneously, including task delegation.
• Demonstrates competence in performing/leading root cause investigations.
• Demonstrates ability to author, review, and approve technical and controlled documents for engineering, such as study reports and SOPs.
• Demonstrates ability to work & deliver results independently
• Proficiency in statistical analysis such as tolerance interval analysis, capability analysis, hypothesis tests and design of experiments.
• Project Management skills including critical path identification, delegation, risk management, stakeholder management, and effective communication are required.
  
  

Integra LifeSciences is an equal opportunity employer, and is committed to providing equal employment opportunities to all qualified applicants and employees regardless of race, marital status, color, religion, sex, age, national origin, sexual orientation, physical or mental disability, or protected veteran status.

This site is governed solely by applicable U.S. laws and governmental regulations. If you'd like more information on your rights under the law, please see the following notices:

EEO Is the Law | EOE including Disability/Protected Veterans

Integra LifeSciences is committed to provide qualified applicants and employees who are disabled veterans or individuals with disabilities with needed reasonable accommodations in accordance with the ADA. If you have difficulty using our online system due to a disability and need an accommodation, please email us at [e-mail].

Integra - Employer Branding from Integra LifeSciences on Vimeo

Seniority level

• Seniority level

  Mid-Senior level

Employment type

• Employment type

  Full-time

Job function

• Job function

  Management and Manufacturing

• Industries

  Medical Equipment Manufacturing

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