Continuous Improvement Engineer

ADP, Inc.; Macon (GA); On-site; USD 70,000 - 100,000; Full time

Job summary

ADP, Inc. seeks a Continuous Improvement Engineer in Macon, GA to drive operational excellence across manufacturing. You will partner with production, safety, engineering, quality, and supply chain to optimize processes, reduce waste, and enhance product quality through Lean and Six Sigma methods.

You will lead cross-functional CI projects, train teams on problem-solving, and develop KPIs, dashboards, and standard work to sustain gains and improve productivity.

Qualifications

• Bachelor’s degree in Industrial, Manufacturing, Mechanical, Electrical Engineering or related field.
• 3–5 years in manufacturing, process improvement, or CI roles.
• Strong knowledge of Lean, Six Sigma, Kaizen, 5S and CI methodologies.
• Fundamentals of fixture and tool design.
• Experience with root cause analysis, process mapping, and value stream analysis.
• Proficiency in Microsoft Office and basic data analysis tools.
• Excellent problem-solving, project management, and communication skills.

Responsibilities

• Collaborate with production and other teams to drive process improvements.
• Lead CI projects from concept through implementation with KPIs and timelines.
• Facilitate Kaizen events and cross-functional problem solving.
• Analyze data (OEE, cycle time, scrap, downtime, first-pass yield) to guide decisions.
• Develop dashboards, reports, and presentations for management.
• Mentor teams on Lean tools and problem-solving techniques.

Skills

Lean Manufacturing

Six Sigma

Kaizen

5S

CI tools

Education

Bachelor's degree in Engineering

Tools

Microsoft Office

SPC tools

MS Project

Smartsheet

ERP/MES systems

CAD/SolidWorks

Dashboard reporting tools

Job description

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Continuous Improvement Engineer

Full Time Macon, GA, US

30+ days ago Requisition ID: 1073

Job Summary:

The Continuous Improvement Engineer drives operational excellence by identifying, developing, and implementing process improvement initiatives across manufacturing operations. This role partners with production, safety, engineering, quality, and supply chain teams to optimize processes, reduce waste, improve productivity, and enhance product quality. The CI Engineer leverages Lean, Six Sigma, and other continuous improvement methodologies to implement sustainable solutions, monitor performance, and standardize best practices across operations.

Primary Duties and Responsibilities/ Essential Functions:

• Work closely with production team members to understand their perspective, listen to challenges, and implement solutions.
• Lead efforts to create an efficient, zero-defect environment.
• Facilitate communication with other departments to innovate systems of efficiency and improvement.
• Promote a culture of continuous improvement and operational excellence across the organization.

Process Improvement & Optimization

• Identify opportunities to improve efficiency, reduce waste, and enhance process capability using Lean, Six Sigma, and other CI tools.
• Conduct process mapping, value stream analysis, and root cause analysis to diagnose inefficiencies and implement solutions.
• Develop strategies to maximize development processes for new products and prototypes.
• Support pilot programs, process trials, and prototype production runs to validate process changes.
• Analyze systems and processes and implement value stream mapping.
• Identify areas to maximize value, including inventory, downtime, scrap utilization, and time management.
• Lead and manage continuous improvement projects from concept through implementation.
• Develop project plans, charters, KPIs, and timelines, ensuring alignment with operational and business goals.
• Facilitate Kaizen events, cross-functional problem-solving sessions, and process improvement workshops.
• Track project progress, evaluate results, and communicate outcomes to stakeholders.

Data Analysis & Reporting

• Collect, analyze, and interpret operational, quality, and production data to drive process improvement decisions.
• Monitor KPIs such as OEE, cycle time, scrap rates, downtime, and first-pass yield.
• Prepare dashboards, reports, and presentations to communicate impact to management and teams.
• Work cross-functionally with engineering, production, maintenance, safety, and quality teams to implement improvements.
• Train and mentor team members on CI principles, Lean tools, and problem-solving techniques.

Quality, Safety & Compliance

• Ensure process improvements comply with quality standards (IATF 16949, ISO 9001) and safety regulations (OSHA, EPA).
• Support ergonomic assessments and implement safety improvements during process changes.

Skills & Qualifications:

Required:

• Bachelor’s degree in Industrial, Manufacturing, Mechanical, Electrical Engineering, or a related field.
• 3–5 years of experience in manufacturing, process improvement, or continuous improvement roles.
• Strong knowledge of Lean Manufacturing, Six Sigma, Kaizen, 5S, and other continuous improvement methodologies.
• Fundamentals of fixture and tool design
• Experience conducting root cause analysis, process mapping, and value stream analysis.
• Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint) and basic data analysis tools.
• Excellent problem-solving, project management, and written and verbal communication skills.
• Must comply with legal and corporate responsibilities.

Preferred

• Lean Six Sigma Green Belt or Black Belt certification.
• Experience in automotive or low-volume high-mix manufacturing environments.
• Familiarity with ERP/MES systems, SPC tools, and process simulation software.
• Experience mentoring and leading cross-functional teams.
• Knowledge of safety and quality compliance standards.

Required Tools:

• Microsoft Office Suite (Excel, Word, PowerPoint)
• SPC and data analysis tools
• Project management software (MS Project, Smartsheet)

PreferredTools:

• ERP/MES systems (SAP, Oracle)
• CAD/SolidWorks or manufacturing simulation software
• Dashboard and KPI reporting tools

Physical Requirements:

• Prolonged periods sitting at a desk and working on a computer.
• Must be able to lift up to 50 pounds occasionally.
• Ability to visually inspect and interpret designs on screen and in print.
• Use of functional Core Tools

Working Conditions/Environment:

• This work is deadline-oriented, requires multitasking, fluctuating work schedule, and flexibility within the workday.
• Frequent use of a computer and other office equipment is necessary.
• Requires the ability for close vision, distance vision and depth perception.
• Requires working and interacting with others, both in person and through phone, electronic, and written correspondence, and the ability to listen effectively, communicate clearly, maintain attention to detail, and perform focused work.
• The following motions can be required during the day: Standing or sitting for extended periods of time, stepping up & down, balancing, bending (hip & knees), reaching, standing, walking, pulling, pushing, lifting (from floor to waist, waist to chest, chest to head), observing, hearing, grasping, pressing, and other repetitive actions.
• When in the warehouse, this position requires working with dirt/dust and noise. The use of a variety of proper PPE is required to provide a safe working environment.
• This position requires working with various temperature conditions.
• This position may require travel.

Compensation Classification:

FLSA Status: Salaried Exempt (subject to review based on actual job duties and compensation)