Composites Manufacturing Engineer

Sekisui Aerospace; Orange City (IA); On-site; USD 75,000 - 110,000; Full time

Benefits offered by this job

Medical coverage

Dental & Vision

Life Insurance

401k with match

Employee Assistance Program

Wellness Program

Tuition Reimbursement

Employee Discounts

PTO 3 weeks

12 Paid Holidays

Winter break

Job summary

SEKISUI Aerospace is seeking a Manufacturing Engineer for our Orange City, IA location. You will develop tools and processes for composite part fabrication, provide shop floor support, and implement continuous improvements using Lean and Six Sigma methods.

You will review drawings and specs, design/define equipment and fixtures, and contribute to process capability and TPM. A Bachelor's in Manufacturing/Mechanical Engineering is required, with CAD/ERP experience.

Qualifications

• Detailed understanding of GD&T.
• Experience in Work Instruction creation.
• Able to prepare technical documents for customers.
• Implementation of Lean, Six Sigma, Kaizen methods.
• Reviewing drawings, models, specs and orders to learn manufacturing methods.
• Establishment of operation sequences for composite fabrication.
• Implementing and improving new manufacturing processes.
• Experience with qualification plans for processes/equipment to customer specs.
• Ability to define equipment/fixtures for new products.
• FMEA, Process Capability and TPM for equipment.
• Knowledge of time studies, statistical analysis, ergonomics, value engineering.

Responsibilities

• Develop tools, processes, machines and equipment for efficient production.
• Shop floor manufacturing support.
• Apply statistical methods to control processes and maximize productivity.
• Create Work Instructions/BOM.

Skills

GD&T

Work Instruction

Communication

Lean Six Sigma

Kaizen

Drawing review

Process development

Qualification planning

Equipment design

FMEA

TPM

Industrial engineering basics

Education

Bachelor's degree in Manufacturing or Mechanical Engineering or related field

Tools

Catia V5

Inventor

SolidWorks

3-D CADs

ERP systems

Job description

Check out what we are up to!

Instagram: https://www.instagram.com/sekisui_aerospace_oc/

Facebook: https://www.facebook.com/SEKISUIAerospaceOrangeCity

We are growing and would love to speak with you! SEKISUI Aerospace is currently hiring a Manufacturing Engineer for our Orange City, IA location. We offer health benefits, 401k, PTO, tuition reimbursement, job growth, and continued professional development. Apply to join the SEKISUI Aerospace team today!

Type:

Full Time, Exempt

Benefits

• Medical (free employee only coverage and low-cost options available)
• Dental, Vision, Prescription
• Life and AD&D Insurance
• Company Sponsored 401k with Employer Match
• Employee Assistance Program
• Wellness Program
• Tuition Reimbursement
• Employee Discounts
• PTO starting at 3 weeks per year! Available to use immediately upon accrual!
• 12 Paid Holidays!
• Closed for a week during the winter holidays!

Position

As a Manufacturing Engineer, you will be responsible for the development and improvement of composite part fabrication processes, methods, and tooling. Position may include design of tools, shop floor manufacturing support, process development and introduction of new products.

What you will do:

• Develop tools, processes, machines and equipment to integrate the facilities and systems for producing quality product with the optimum expenditure of capital.
• Shop floor support
• Responsible for applying and establishing statistical methods, which control the process and maximize productivity.
• Work Instructions/BOM creation

What you will need to be successful:

• Detailed understanding of GD&T.
• Experience in Work Instruction creation.
• Proficient in verbal and written communication skills; able to prepare technical documents to be sent to customers.
• Implementation of continuous improvements by the use of Lean, Six Sigma, Kaizen methods.
• Reviewing drawings, models, engineering specifications, orders, and related information to obtain knowledge of manufacturing methods, procedures and activities.
• Establishment of sequences of operations to fabricate and assemble composite products that promote efficient utilization of equipment and labor.
• Implementing and improving new manufacturing processes.
• Experience in establishing qualification plans, in order to qualify processes and equipment to the customer specifications.
• Capable of designing or defining the requirements for the development of equipment, robotics, Lay-up molds, Vacuum Holding Fixtures, Shop Aids, Positioning fixtures, Go-No-Go inspection tools required for the manufacturing of new products.
• Capable of performing safety, failure mode and effects analysis (FMEA), Process Capability and Total Product Maintenance (TPM) for new and existing equipment.
• Understanding basic industrial engineering practices, such as, time studies, statistical analysis, ergonomic impacts, and value engineering principals.
• Bachelor's Degree in Manufacturing or Mechanical Engineering or related field.
• Experience with Catia V5, Inventor, Solid Works, or other 3-Dimensional CADs required.
• Skilled in MS Word, Excel, PowerPoint, Project.
• ERP system experience

Preferred Qualifications

• Composite part fabrication experience.
• Experience with composite process and specifications of thermoset and/or thermoplastic parts and structures.
• Ply shape flat pattern development.
• Tool Design experience.
• Knowledge of Boeing and Airbus process and specifications.
• Familiar with composite autoclave or oven curing cycles, thermal profiles, recipes, thermal effects, thermal expansion, wrinkles and tooling spring back effects.
• Five to Seven years of aerospace engineering preferred.

Working Conditions

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this Job, the employee is regularly exposed to moving mechanical parts. The employee is frequently exposed to fumes or airborne particles and vibration. The employee is occasionally exposed to precarious places and toxic or caustic chemicals. The noise level in the work environment is usually moderate requiring hearing protection in certain areas.

Required PPE (Personal Protective Equipment)

PPE is provided by SEKISUI Aerospace based on the employee's position and exposure.

About Us

For over 30 years SEKISUI Aerospace has been designing, testing, and manufacturing composite products for the aerospace industry. With complete customer satisfaction as our focus and through the relentless efforts of our skilled employees, SEKISUI Aerospace has achieved and continues to maintain an unequaled level of performance.

Our consistent delivery of high-quality products demonstrates our intent, integrity, and dedication to our customers and to our reputation as a manufacturer. We will continue to insert intelligent automation into our manufacturing facilities, which will continue to drive the future of flight well into the next century.

Learn more about us here: https://www.sekisuiaerospace.com/about

View all our job postings here: https://www.sekisuiaerospace.com/careers

Orange City, IA is located in the northwest corner of Iowa in Sioux County. It is home to two growing school systems, a four-year liberal arts college, the annual Tulip Festival, as well as many large industry and development opportunities.

Learn more about Orange City here: https://vibrant.orangecityiowa.com

Pre-Employment Drug and Background Screenings

SEKISUI Aerospace is a Drug-Free workplace. Pre-employment drug screen required.

Any applicant selected for this position will be required to submit to a background screening.

Affirmative Action / Equal Opportunity Employer

SEKISUI Aerospace provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

People with Disabilities

SEKISUI Aerospace is committed to providing access, equal opportunity, and reasonable accommodation for individuals with disabilities in employment, its services, programs, and activities. To request reasonable accommodation, contact the human resources department at the appropriate SEKISUI Aerospace manufacturing site.

Please call if you need an accommodation:

Orange City Operations: 712-707-9200

E-Verify Statement

SEKISUI Aerospace is a federal contractor and is required to participate in the federal government's E-Verify program. E-Verify allows us to confirm the employment authorization of newly hired employees through an electronic database maintained by the Social Security Administration and Department of Homeland Security. With respect to new hires, the E-Verify process is completed in conjunction with a new hire's completion of the Form I-9, Employment Eligibility Verification within three days of starting employment. For information regarding E-Verify, visit the E-Verify site.

Our Values

The employees of SEKISUI Aerospace enjoy what we do and are dedicated to our seven corporate values. We promise to hold ourselves to these high standards and seek co-workers who are willing to join us in this task.