HI-LEX Overview
Founded in 1946, HI-LEX is a leading supplier of window regulators, door modules, power lift gate systems, and mechanical control cables primarily serving the automotive industry, but also the power sports, marine, construction equipment, and medical device sectors. Headquartered in Takarazuka, Japan (near Osaka) and listed on the Tokyo Stock Exchange (TSE), HI-LEX employs more than 12,000 associates across its global footprint.
In the Americas region, HI-LEX has grown steadily and now has ten manufacturing facilities across the United States, Mexico, and Brazil. In the U.S., HI-LEX operates under three divisions: HI-LEX America in Battle Creek, Michigan; HI-LEX Controls in Hudson, Litchfield, and Hazel Park, Michigan; and Daedong HI-LEX of America in Cusseta, Alabama. The company’s automotive center is in Rochester Hills, Michigan and consists of finance, sales, engineering, testing, and program management.
Website: HI-LEX.com
Position Summary
The CMM Programmer is responsible for writing CMM programs for various parts and gauging. In addition to CMM, the programmer oversees the quality lab. Other related tasks are assigned by management.
Key Roles and Responsibilities
- Program and operate Coordinate Measurement Machine (CMM) using PC DMIS software.
- Interpret internal and customer blueprints by applying GD&T principles.
- Manage weekly CMM schedule.
- Align and secure holding fixtures and gauges.
- Create CMM programs from supplied CAD files.
- Communicate CMM results and interpret data with internal engineering and quality staff on a daily basis.
- Calibrate and troubleshoot CMM equipment (Brown & Sharpe & Mitutoyo).
- Communicate with staff regarding suspect measurement system methods and analysis.
- Prepare measurement system analysis reports as required.
- Perform general administrative duties as required.
- Multi‑task in an automotive environment.
- Proficient in Google, Microsoft applications.
Qualifications
Education
- High school diploma or GED equivalent.
Functional Experience
- 3–5 years previous experience in an automotive quality assurance or customer environment.
- Knowledge of quality systems, statistical process control and blueprints.
Industry Experience
- Manufacturing background in a fast‑paced environment, preferably in automotive.
- Experience working in organizations where continuous improvement has been part of the company’s culture.
- Experience working with Plex.
- Previous tier one automotive experience is desirable.
Core Competencies
- GD&T Knowledge: A deep understanding of Geometric Dimensioning and Tolerancing (GD&T) is crucial for interpreting part specifications and ensuring accurate measurements.
- Blueprint Reading: The ability to read and interpret engineering drawings and CAD models is essential.
- CMM Software & Hardware: Proficiency in operating and programming specific CMM software packages (e.g., PC‑DMIS) and understanding various CMM machine types or other laboratory equipment.
- Metrology & Measurement: Knowledge of fundamental metrology principles, measurement techniques, and different measurement sensors and probes.
- Data Analysis: Familiarity with data analysis tools and statistical methods to interpret inspection data, identify trends, and generate reports.
- CAD Software: Experience with Computer‑Aided Design (CAD) software is valuable for model‑based programming.
- Machine Calibration: Ability to perform basic calibration and maintenance on CMM machines to ensure accuracy.
Required Skills
- Attention to Detail: Meticulous attention to detail is paramount for accurate programming and to prevent significant quality issues.
- Problem‑Solving: Strong problem‑solving skills are needed to troubleshoot measurement issues and optimize inspection processes.
- Analytical Skills: The capacity for strong analytical thinking helps in analyzing data and identifying potential manufacturing problems.
- Communication: The ability to clearly communicate technical information and inspection findings to other team members, including non‑specialists.
- Computer Skills: Comprehensive computer skills are necessary for operating CMM software, managing data, and potentially using macro programming.
- Organizational Skills: Good organizational skills help in managing programs, data, and maintenance schedules efficiently.
Other Requirements
- Recommend procedures and budget for quality engineering areas.
- Ensure quality customer files are current to IATF16949 requirements.
- Perform internal audits as necessary.
- Work Saturdays if required.
Physical Requirements
- Sometimes lifts, carries or moves objects up to 25 pounds, occasionally over 60 pounds.
- Office environment with noise from computer peripherals such as mainframe, disk drives and test equipment.
- Factory environment with noise from manufacturing equipment.
- Exposure to dangerous equipment.
- Possible serious injury due to carelessness around equipment.
- Sometimes lifts, carries or moves objects – up to 50 pounds.