Ceramic Process Engineer
Location: State College, PA
Salary: $70,000 - $85,000 per year
Work Arrangement: On-site
Position Overview
We are seeking a highly motivated Ceramic Process Engineer to join our team. This role focuses on developing, optimizing, and scaling processing techniques for lead-based piezoelectric ceramics to ensure high performance, yield, and reliability in production. The position bridges R&D and manufacturing, supporting next‑generation piezoelectric materials.
Responsibilities
- Develop and optimize ceramic processing routes, including powder synthesis, milling, spray drying, pressing, and green forming.
- Establish sintering schedules and thermal processing conditions to achieve targeted microstructures and electromechanical properties.
- Characterize ceramic materials for density, grain size, phase purity, and dielectric/piezoelectric properties, correlating results with processing parameters.
- Conduct powder and microstructural characterization using SEM, EDS, and XRD, and establish correlations with processing parameters.
- Execute process trials, perform root‑cause analysis, and implement corrective actions to improve quality, consistency, and yield.
- Scale laboratory processes to pilot and production environments while maintaining cost and efficiency targets.
- Document experimental results, prepare technical reports, and present findings to cross‑functional teams.
- Apply statistical methods to monitor, interpret, and optimize production performance.
- Collaborate effectively with Manufacturing, Planning, and Quality teams in a high‑energy, team‑oriented environment.
Qualifications
- BS in Materials Science and Engineering, Ceramic Engineering, Chemical Engineering, or a related field.
- Strong knowledge of powder synthesis, forming methods (uniaxial/isostatic pressing), and thermal processing.
- Hands‑on experience with SEM, EDS, and XRD for microstructural and phase analysis.
- Familiarity with electrode techniques (sputtering, screen printing, plating) and ceramic‑metal integration.
- Proficiency in electrical characterization tools (impedance analysis, ferroelectric/piezoelectric testing).
- Ability to read schematics, blueprints, and work instructions.
- Excellent time management, communication, and problem‑solving skills.
- Self‑motivated and safety‑oriented, with the ability to work in a manufacturing environment.
- Physical ability to manipulate parts weighing up to 50 lbs.
Benefits
- Salary: $70,000 - $85,000 per year (commensurate with experience)
- Health, dental, and vision insurance
- 401(k) plan
- Flexible spending and health savings accounts
- Paid time off
- Paid Holidays