CAE Analysis Engineer-Engine Performance & Calibration

General Motors; Warren (MI); Hybrid; USD 90,000 - 150,000; Full time

Benefits offered by this job

Hybrid work model

Relocation assistance

Medical benefits

Job summary

General Motors in Michigan is seeking a skilled Engine Performance Simulation Engineer to develop 1D engine models using GT-POWER and GT-SUITE. You will analyze torque, power, and fuel consumption across many engine architectures and support calibration development with transients and HIL/SIL work.

You will also create fast-running models, advance analytical techniques for engine tech like boost, EGR, and valve lift, and collaborate with test teams to validate results.

Qualifications

• Bachelor's degree in engineering, computer science, or physics.
• 3 years propulsion simulation/virtual engineering experience.
• 5 years of engineering experience.
• Fundamental understanding of combustion engines and GT-SUITE 1D CFD software.
• Experience with engine dynamometer testing and data analysis.
• Excellent oral and written communication skills.
• Ability to handle ambiguity and develop new capabilities.
• Strong interpersonal skills.

Responsibilities

• Develop 1D engine simulation models in GT-POWER of various engine architectures with complete intake and exhaust systems for both Gasoline and Diesel engines.
• Simulate full and part load models focusing on torque, power and fuel consumption.
• Process lab and model-generated engine operating data (fuel mapping) into standardized format.
• Execute transient engine simulations to support engine control algorithm evaluation and development (HIL/SIL), and vehicle performance assessment.
• Create Medium or Fast Running Models (MRM/FRM) to support controls development activities.
• Develop new analytical techniques to model engine technologies with emphasis on minimizing test data requirements.
• Develop optimized valve lift profiles using parametric valvetrain design software.
• Provide component-level and system-level design recommendations based on analysis results.
• Participate in product design and development teams and present analysis results to engineering peers and management.
• Distill 3D math data into 1D model geometry using proper discretization techniques.
• Collaborate with test engineers to validate system analysis results.
• Develop post-processing and automation tools using MATLAB and/or Python.
• Generate virtual data for or create calibrations for embedded engine controller.

Skills

Oral and written communication

Ability to work with ambiguity

Interpersonal skills

Problem solving

Education

Bachelor of Science in Engineering, Computer Science, or Physics

Tools

GT-SUITE

GT-POWER

WAVE

MATLAB

Python

AVL software

Job description

Job Description

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We're turning today's impossible into tomorrow's standard -from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features.

Every day, our products move millions of peopleas we aim to makedriving safer, smarter, and more connected, shaping the future of transportation on a global scale.

The Role

This Engineer will be responsible for developing engine performance simulation and valvetrain analysis models using 1D virtual tools. Functions include model building, correlating and evaluation. You'll be managing multiple projects and providing technical insight into problem solving, leveraging the model results for hardware and calibration development.

This position requires a fundamental understanding of combustion engines and the modeling approach via GT-SUITE 1D CFD Software. These engine models are the core estimation for performance and fuel efficiency for early vehicle architecture development. This role also leverages the large design of experiments and optimization using 1D modeling to solve complex and multivariable problems.

What You'll Do

• Develop 1D engine simulation models in GT-POWER of a wide variety of engine architectures with complete intake and exhaust systems for both Gasoline & Diesel engines.




• Simulate full and part load models focusing on torque, power and fuel consumption




• Process lab and model generated engine operating data (fuel mapping) into standardized format




• Execute transient engine simulations to support engine control algorithm evaluation and/or development (HIL/SIL), and vehicle performance assessment




• Create Medium or Fast Running Models (MRM / FRM) to support controls development activities




• Develop new and innovative analytical techniques to model engine technologies (boost devices, exhaust gas recirculation, variable valve lift, emission control systems, aftertreatment etc.) with emphasis on minimizing test data requirements




• Develop optimized valve lift profiles using parametric valvetrain design software




• Provide component-level and/or system-level design recommendations to Design Responsible Engineers based on interpretation of analysis results




• Participate in product design and development teams and regularly present analysis results to engineering peers and management




• Appropriately distill 3D math data into 1D model geometry using the correct discretization techniques




• Cooperatively work with test engineers to develop and/or enhance laboratory procedures to validate system analysis results




• Contribute to the development of post-processing and automation tools using MATLAB and/or Python




• Generate virtual data for or directly create calibrations for embedded engine controller

Your Skills & Abilities (Required Qualifications)

• Bachelor of Science in Engineering, Computer Science, or Physics




• 3 years of propulsion simulation and/or virtual engineering experience




• 5 years of engineering experience




• Fundamental understanding of combustion engines and the modeling approach via GT-SUITE 1D CFD Software




• Experience with engine dynamometer testing and data analysis




• Excellent oral and written communication skills




• High comfort with ambiguity, developing new capabilities, and creating new standard work




• High level of interpersonal skills to work effectively with others

What Will Give You A Competitive Edge (Preferred Qualifications)

• Master of Science in Engineering, Computer Science, or Physics




• 5+ years experience with GT-POWER, WAVE, or similar software




• Engine calibration, controls and model-based calibration techniques.




• Engine testing and development experience




• High level of analytical ability where problems are unusual and difficult




• Proficient with MATLAB, Python, AVL software.




• Programming experience and/or a strong desire to learn




• Thorough understanding and skills to work at high level in all phases of the vehicle development process

This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}. This job may be eligible for relocation benefits.

About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

Why Join Us

We believe we all must make a choice every day – individually and collectively – to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.

Benefits Overview

From day one, we're looking out for your well-being-at work and at home-so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.

Non-Discrimination and Equal Employment Opportunities (U.S.)

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All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.

We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire.

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