Bottling Line Packaging Mechanic – Tech & Changeover Expert

Institute of Packaging Professionals; Manassas (VA); On-site; USD 48,000 - 72,000; Full time

Job summary

Institute of Packaging Professionals seeks a Packaging Mechanic to perform setups and maintenance on bottle packaging lines. The role requires deep knowledge of line components, correct setup, and efficient changeovers, with capacity to operate multiple machines and train operators.

The ideal candidate will have 2+ years in packaging maintenance within nutraceutical, food, or pharmaceutical manufacturing, and be proficient with measuring tools, blueprints, and PLC basics.

Qualifications

• High school diploma or GED required.
• Minimum of 2 years of mechanical maintenance experience on bottle packaging lines.
• 2+ years in nutraceutical, supplement, food, or pharmaceutical manufacturing maintenance roles.

Responsibilities

• Perform moderate to complex adjustments, maintenance, and repairs on packaging and pneumatic equipment.
• Conduct machine changeovers, troubleshoot mechanical and basic electrical systems, and repair as needed.
• Execute daily preventative maintenance on packaging equipment, conveyors, compressors, and assist with installations.
• Complete work orders for machinery repairs, interpret manuals, diagnose issues, replace parts, test and adjust equipment.
• Use hand and power tools, electric meters, and material handling equipment daily.
• Set up full line configurations independently, report faulty operations or materials.
• Ensure compliance with policies, cGMPs and SOPs; document operation logs and batch records accurately.
• Perform quality inspections, sample testing, and ensure product quality standards.
• Train and guide Packaging Operators in safe operation and sanitation tasks.
• Follow proper gowning and hygiene per SOPs and cGMPs; promote safety.
• Support other mechanical or maintenance needs as required; maintain regular attendance with possible extended hours.

Skills

Mechanical maintenance

Troubleshooting

Reading blueprints

Measuring tools

cGMP/OSHA familiarity

PLC knowledge

English literacy

Education

High school diploma or GED

Tools

Micrometers

Calipers

Volt/Ohm Meters

Scales

Job description

Institute of Packaging Professionals seeks a Packaging Mechanic to perform setups and maintenance on bottle packaging lines. The role requires deep knowledge of line components, correct setup, and efficient changeovers, with capacity to operate multiple machines and train operators.

The ideal candidate will have 2+ years in packaging maintenance within nutraceutical, food, or pharmaceutical manufacturing, and be proficient with measuring tools, blueprints, and PLC basics.