BIC Virtual Manufacturing Engineer

Volvo; United States; Remote; USD 80,000 - 100,000; Full time

Job summary

An established industry player is seeking a skilled Virtual Manufacturing Engineer to develop and maintain a digital twin model for the Body in Colour line. In this pivotal role, you will leverage cutting-edge simulation tools to optimize layout, process sequencing, and cycle time analysis. Collaborating with design and manufacturing teams, your contributions will drive data-driven decision-making and enhance operational efficiency. Join a dynamic team committed to innovation and sustainability, where your expertise will shape the future of transport solutions and create impactful career opportunities in a global environment.

Qualifications

• 8+ years of experience in BIC product development and manufacturing process.
• Proficiency in robotic simulation tools and CAD tools.

Responsibilities

• Develop and maintain a digital twin model for layout optimization.
• Conduct robotic simulation studies for line layout and process sequence.

Skills

Robotic simulation tools

Body-in-white processes

CAD tools

Analytical mindset

Communication skills

Industry 4.0 concepts

Ergonomic assessment tools

Education

Bachelor's degree in Mechanical Engineering

Master’s degree in Mechanical Engineering

Bachelor's degree in Industrial Engineering

Master’s degree in Industrial Engineering

Tools

Process Simulate

Delmia

RoboDK

Job description

Transport is at the core of modern society. Imagine using your expertise to shape sustainable transport and infrastructure solutions for the future? If you seek to make a difference on a global scale, working with next-gen technologies and the sharpest collaborative teams, then we could be a perfect match.

About the Organisation

The department of Group Trucks Operations (GTO) Quality & Engineering (Q&E) is part of a global function that develops product and process solutions, leading to operational excellence. Q&E Bangalore department consists of Technical Preparation Engineers (TPEs), Software Process Controller (SWPC), Virtual Manufacturing Engineers (VME), Product Preparation & Documentation Engineer (PPD), Customer Adaptation Design Engineers (CA) and Diagnostic Engineering & Test Developers (DETD).

About the Position

We are seeking a skilled and detail-oriented Virtual Manufacturing Engineer to join our team. This role will focus on developing and maintaining the Digital Twin of the Body in Colour (BIC) line, enabling data-driven decision-making for layout optimization, process sequencing, and cycle time analysis. The ideal candidate will also collaborate with product design, manufacturing teams and suppliers (Line builders) to validate the outcomes of study.

Key Responsibilities

• Develop and maintain a digital twin model of the Body in Colour line using industry-standard simulation tools.
• Conduct robotic simulation studies to evaluate and optimize:
  • Line layout and equipment positioning.
  • Process sequence for efficient operation.
  • Cycle time and throughput analysis.
• Perform virtual commissioning and feasibility analysis for robotic systems, plant equipment, Line side trolleys and processes.
• Support process design and planning, ensuring alignment with automation capabilities and ergonomic standards.
• Continuously update simulation models to reflect engineering changes and support ongoing process improvements.

Qualifications

Education:
• Bachelor's or Master’s degree in Mechanical Engineering, Industrial Engineering.

Experience:
• 8+ years of experience in BIC product Development and Manufacturing Process.

Skills & Tools:
• Proficiency in robotic simulation tools (e.g., Process Simulate, Delmia, RoboDK)
• Strong understanding of body-in-white (BIW) processes, particularly welding and joining techniques.
• Experience with CAD tools and PLM systems.
• Ability to interpret and work from product and process design data.
• Analytical mindset with attention to detail and problem-solving capabilities.
• Strong communication and collaboration skills.
• Knowledge of Industry 4.0 and smart manufacturing concepts.
• Familiarity with ergonomic assessment tools and standards.

Preferred Qualifications:
• Experience in virtual commissioning or offline robot programming.
• Knowledge of Industry 4.0 and smart manufacturing concepts.
• Familiarity with ergonomic assessment tools and standards.

Soft Skills:
• Have personal interest in technology.
• Have an open multi-cultural mind-set.
• Are a network builder and have good communication skills.
• Have good organizing and negotiation skills.
• Are business and customer oriented.
• Have ability to take initiatives and lead them.

Who we are and what we believe in
Our focus on Inclusion, Diversity, and Equity allows each of us the opportunity to bring our full authentic self to work and thrive by providing a safe and supportive environment, free of harassment and discrimination. We are committed to removing the barriers to entry, which is why we ask that even if you feel you may not meet every qualification on the job description, please apply and let us decide.

Applying to this job offers you the opportunity to join Volvo Group. Every day, across the globe, our trucks, buses, engines, construction equipment, financial services, and solutions make modern life possible. We are almost 100,000 people empowered to shape the future landscape of efficient, safe and sustainable transport solutions. Fulfilling our mission creates countless career opportunities for talents with sharp minds and passion across the group’s leading brands and entities.

Group Trucks Operations encompasses all production of the Group’s manufacturing of Volvo, Renault and Mack trucks, as well as engines and transmissions. We also orchestrate the spare parts distribution for Volvo Group’s customers globally and design, operate and optimize logistics and supply chains for all brands. We count 30,000 employees at 30 plants and 50 distribution centers across the globe. Our global footprint offers an opportunity for an international career in a state-of-the-art industrial environment, where continuous improvement is the foundation. As our planet is facing great challenges, we - one of the largest industrial organizations in the world - stand at the forefront of innovation. We are ready to rise to the challenge. Would you like to join us?