Battery Technician

Volvo Car Germany GmbH; Northlake (TX); On-site; USD 65,000 - 121,000; Full time

Job summary

Volvo Cars is seeking a Senior Battery Technician to support Battery Center operations in the Americas. You will perform advanced analysis, repair, remanufacturing, and assembly of high-voltage battery packs, modules, and components.

You will lead complex repair cases, drive continuous improvement, and collaborate with cross-functional teams to ensure safe, quality repairs and on-time deliveries. Travel domestically and internationally as needed (approx. 5%).

Qualifications

• Bachelor’s degree in engineering or 3-6+ years equivalent experience.
• 3+ years in an Electrical role (Electrician, Electrical Engineer, Battery Technology, HV Technician)

Responsibilities

• Perform advanced fault tracing and analysis on incoming battery materials (packs, modules, and sub-components).
• Execute complex battery repairs, refurbishments, and build-to-order pack construction.
• Perform diagnostic, validation, and functional testing for quality deliveries to internal and external customers.
• Own complex repair cases as the technical escalation point within the Battery Center.
• Drive continuous improvement to safety, efficiency, quality, and repair cycle time.
• Document repairs, repeat failures, and trend issues, including technical reporting to support quality, engineering, and production teams.

Education

Bachelor’s degree in engineering or related field

Job description

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Battery Technician

Let's introduce ourselves

We are seeking an experienced Senior Battery Technician to support Battery Center operations by performing advanced analysis, repair, remanufacturing, and assembly of high-voltage battery packs, modules, and components for the Americas market. This role is responsible for executing and improving battery repair processes across multiple battery pack variants and varying production volumes to meet market demand. The Senior Battery Technician serves as a subject-matter resource on complex repair cases and supports technical guidance within the production team. The position reports directly to the Circular Ops market leader and works operationally in alignment with the BC Operations Lead.

What you’ll do

Technical Repair & Diagnostics
Perform advanced fault tracing and analysis on incoming battery materials (packs, modules, and sub-components), including PHEV and BEV batteries from Volvo Cars and other defined OEMs.
Execute complex battery repairs, refurbishments, and build-to-order pack construction in accordance with approved work instructions, methods, and VCSB manufacturing structures.
Perform diagnostic, validation, and functional testing to ensure quality-assured deliveries to internal and external customers.
Take ownership of complex, unique, or non-standard repair cases, serving as a technical escalation point within the Battery Center.
Process, Quality & Continuous Improvement
Drive continuous improvement initiatives to improve safety, efficiency, quality, and repair cycle time at both team and individual levels.
Validate, review, and provide feedback on repair instructions, tooling, and process changes in collaboration with VCSB and global stakeholders.
Document unique repairs, repeat failures, and trend issues, including technical reporting to support quality, engineering, and production teams.
Actively support Lean manufacturing principles and maintain a strong 5S mindset within production operations.
Demonstrates strict adherence to high-voltage safety procedures, PPE requirements, and all Battery Center safety standards.
Technical Leadership & Collaboration
Provide informal technical guidance and mentoring to journeyman and standard-level technicians, as directed by the Production Lead.
Support flying technician activities, including tooling ownership, execution support, and reporting for assigned cases.
Collaborate cross-functionally with CMQ, R&D, and other Volvo Cars organizations to support root cause analysis and resolution.
Support operational priorities and special assignments as directed by Battery Center Management.

What you’ll bring

Bachelor’s degree in engineering, electrical engineering (or related field/training) or 3-6+ years proven equivalent work experience.
3+ years of experience in an Electrical role or position – Electrician, Electrical Engineer, Battery Technology, High Voltage Technician or related roles.
General knowledge of electric vehicles and an ability to interact with our technical team regarding repair methods and tools. Knowledge of National Electric Code, state and local requirements.
Must be willing to travel domestically and internationally. Potential international travel for training purposes. (Approximately 5%).

Salary Range:
$65,199 to $121,083
Compensation is determined based on experience, qualifications, internal equity, location and company guidelines