Autonomy & Controls Lead

AIRO Group Holdings, Inc.; Phoenix (AZ); On-site; USD 140,000 - 210,000; Full time

Job summary

AIRO Group Holdings, Inc. is seeking a visionary Autonomy and Controls Engineering Lead to direct the development of next‑generation intelligent flight software for our advanced UAS platforms.

You will bridge modern control theory with embedded hardware to deliver safe, high‑performance autonomous flight. You will own core flight software such as state estimation, trajectory planning, and stabilization loops, guiding a fast‑moving robotics and firmware team from simulation through real‑world

Qualifications

• BS/MS in Robotics, Aerospace Engineering, Computer Science, or related field with 5+ years of hands-on real-time control/autonomy software experience.
• Expert proficiency in C/C++ and Python for embedded real-time flight environments.
• Deep mastery of control theory (linear/non-linear), state estimation, and 6-DOF dynamics.

Responsibilities

• Architect, design, and tune classical and non-linear control algorithms for 6-DOF UAS platforms.
• Deliver GPS-denied navigation via multi-sensor fusion (EKF, VIO, factor graphs).
• Integrate and customize flight stacks (PX4, ArduPilot, ROS/ROS 2).
• Lead SIL/HIL simulation campaigns to validate safety-critical software.
• Define hardware-software interfaces and guide cross-disciplinary collaboration.
• Mentor and scale a high-performing controls and autonomy team.

Skills

C/C++

Python

Real-time control

ROS/ROS 2

PX4/ArduPilot

EKF/state estimation

SIL/HIL testing

GPS-denied navigation

Education

BS/MS in Robotics or Aerospace or CS

Tools

PX4

ArduPilot

ROS/ROS 2

DDS

Embedded Linux

Job description

Position Overview

Airo is seeking a visionary, hands-on Autonomy and Controls Engineering Lead to direct the development of next-generation intelligent flight software, guidance architectures, and precision stabilization algorithms for our advanced UAS platforms. In this critical technical leadership role, you will bridge modern control theory and embedded hardware execution to deliver safe, reliable, and high-performance autonomous flight in demanding operational environments. You will take end-to-end ownership of core flight software, including state estimation, trajectory planning, and low-level stabilization loops while guiding a fast-moving team of robotics and firmware engineers from simulation through real-world flight testing. Working at the intersection of aerospace dynamics and robotics, your primary focus will be delivering robust flight controller stability, comprehensive fail-safes, and production-grade GPS-denied navigation firmware.

Key Responsibilities

• Architect & Tune Flight Control Systems: Design, implement, and tune classical and non-linear control algorithms, trajectory optimization routines, and dynamic 6-DOF stabilization loops for novel UAS platforms.
• Deliver GPS-Denied Navigation: Build and optimize multi-sensor fusion pipelines incorporating Extended Kalman Filters (EKF), factor graphs, and Visual-Inertial Odometry (VIO) to achieve resilient navigation in contested or GPS-denied environments.
• Integrate & Customize Flight Stacks: Direct the architectural customization, integration, and deployment of open and proprietary flight stacks, including PX4, ArduPilot, ROS, and ROS 2.
• Lead SIL / HIL Simulation Campaigns: Own Hardware-in-the-Loop (HIL) and Software-in-the-Loop (SIL) simulation infrastructure to validate flight critical software and fail-safes prior to live flight operations.
• Define Hardware-Software Interfaces: Collaborate across disciplines to specify compute, avionics, sensor, and actuator requirements, ensuring seamless embedded integration across the airframe.
• Technical Leadership & Team Scaling: Mentor, lead, and scale a high-performing controls and autonomy engineering team while enforcing robust software architecture and code review standards.

Qualifications

• BS, MS in Robotics, Aerospace Engineering, Computer Science, or a related discipline paired with 5+ years of hands-on experience building and shipping real-time control or autonomy software for physical robotic or aerospace systems.
• Expert proficiency in C/C++ and Python, with demonstrated expertise developing within embedded real-time flight environments.
• Deep theoretical mastery of control theory, including linear/non-linear control design, state estimation, dynamic programming, and 6-DOF aircraft/rotorcraft dynamics modeling.
• Proven track record with open-source autopilots, specifically building, modifying, and tuning PX4 or ArduPilot flight controllers.
• Hands-on expertise in sensor fusion pipelines, developing and deploying robust EKF-based state estimation algorithms.
• Extensive experience with simulation frameworks, including SIL and HIL validation workflows for safety-critical autonomous systems.
• Experience integrating autonomous systems into operational, test, or simulation environments

Preferred Qualifications

• Direct experience fielding GPS-denied navigation solutions on operational UAV platforms using VIO, lidar odometry, or optical flow.
• Demonstrated background developing safety-critical fail-safes, contingency management, and fault-tolerant control architectures for autonomous drones.
• Experience deploying modern robotic frameworks (ROS/ROS 2, DDS) on embedded Linux computing targets.

SECURITY & COMPLIANCE

• Comply with all company information, security policies and procedures
• Ensure proper handling and protection of proprietary information
• Share information only on a need-to-know basis
• Adhere to company non-disclosure requirements

Physical Requirements

• Ability to sit, stand, and/or walk for extended periods
• Ability to use hands and fingers for manual dexterity and repetitive tasks
• Ability to bend, stoop, reach, push, pull, and lift as required by the position
• Ability to safely lift, carry, push, or pull objects within the requirements of the position
• Ability to perform the visual, auditory, and communication requirements necessary to perform the essential functions of the position
• Ability to work safely in the physical and environmental conditions applicable to the position

This job description is not intended to be all-inclusive, and the employee may also be asked to perform other reasonably related job duties as assigned by their immediate supervisor as required. All employees may be required to perform duties outside of their normal responsibilities from time to time as needed. The AIRO Group is an Equal Opportunity Employer.