Automotive Process Engineer — Lean, Automation & CI

Dana Incorporated

Danville (KY)

On-site

USD 75,000 - 110,000

Full time

14 days+

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Job summary

Dana Incorporated is seeking a hands-on Process Engineer to support and optimize manufacturing operations at its Danville, KY facility. You will drive process improvements, enable efficient production, and lead continuous improvement initiatives in a fast-paced automotive environment.

Responsibilities include implementing new technologies, developing documentation, supporting equipment launches, and collaborating with cross-functional teams to meet safety, quality, and cost objectives.

Qualifications

Bachelor’s degree in Engineering or a related technical field.
3–5 years of hands-on experience in a manufacturing environment (automotive preferred).
Proven ability to support production and implement process improvements.
Experience introducing new technologies, automation, or process changes into production.

Responsibilities

Support daily manufacturing operations by troubleshooting issues and implementing sustainable process improvements.
Lead and participate in continuous improvement initiatives, including Kaizen events, cost reduction activities, and plant strategic projects.
Develop, optimize, and document manufacturing processes to improve safety, quality, and efficiency.
Create and maintain key engineering documentation, including Process Flow Diagrams, PFMEAs, Standard Work, and Work Instructions.
Implement and improve machining, assembly, and automation processes using data-driven analysis.
Support new equipment launches, including specification, procurement, installation, and validation.
Collaborate cross-functionally with production, maintenance, quality, and leadership teams to resolve issues and improve performance.
Analyze and disposition non-conforming materials, vendor deviations, and process variations.
Utilize problem-solving methodologies (8D, 5 Whys, root cause analysis) to address internal and customer-related concerns.
Apply Lean manufacturing principles to eliminate waste, improve flow, and optimize plant layout.
Ensure processes meet safety, ergonomics, and environmental requirements.