Automation Technician

Sapsol Technologies Inc; Libertyville (IL); On-site; USD 60,000 - 90,000; Full time

Job summary

Sapsol Technologies Inc. is seeking a Molding or Assembly Automation Technician to maintain and optimize automation systems, including robotic equipment, in a high-volume manufacturing setting.

You will diagnose issues, program robots, and implement improvements to enhance cycle times and part quality. Ideal candidates have 2–5 years in injection molding or assembly automation, with strong PLC, HMI, and sensor knowledge, plus hands-on robotics experience.

Qualifications

• 2–5 years of experience in injection molding or assembly machine automation.
• Hands-on experience with robot programming and troubleshooting.
• Strong understanding of PLCs, HMIs, and industrial sensors.

Responsibilities

• Diagnose and resolve issues with molding or Assembly automation systems, including robots, conveyors, sensors, and vision systems.
• Troubleshooting electrical, pneumatic, and mechanical systems to minimize downtime.
• Respond to alarms and faults in real-time to keep production on track.
• Collaborate with engineering and maintenance teams on recurring issues.
• Program and fine-tune molding or assembly machine robots for part handling and packaging.
• Maintain backups and documentation of robot programs and settings.
• Perform scheduled maintenance and calibrate sensors and actuators.
• Support mold trials and new product launches by setting up automation sequences.
• Participate in kaizen events and lean manufacturing initiatives.

Skills

PLC s

HMIs

Industrial sensors

Electrical schematics

Mechanical schematics

Problem solving

Communication

Education

High School Diploma or GED

Technical certification or associate’s degree in Mechatronics, Robotics, or Industrial Automation

Tools

Sepro

Fanuc

Yushin

Wittmann

Job description

Job Summary: The Molding or Assembly Automation Technician is responsible for maintaining, troubleshooting, and optimizing molding automation systems, including robotic equipment and auxiliary devices. This role ensures smooth operation of automated molding processes and supports continuous improvement initiatives in a high-volume manufacturing environment.

Key Responsibilities:

• Diagnose and resolve issues with molding or Assembly automation systems, including robots, conveyors, sensors, and vision systems.
• Troubleshooting electrical, pneumatic, and mechanical
• Respond to alarms and faults in real-time to minimize downtime.
• Collaborate with engineering and maintenance teams to address recurring issues.

Robot Programming & Optimization

• Program and fine-tune molding or assembly machine robots (e.g., Sepro, Fanuc, Yushin, Wittmann) for part handling, degating, and packaging.
• Modify robot paths and sequences to improve cycle time and part quality.
• Maintain backups and documentation of robot programs and settings.

Preventive & Corrective Maintenance

• Perform scheduled maintenance on automation equipment to ensure reliability.
• Replace worn components and calibrate sensors and actuators.
• Maintain detailed logs of maintenance activities and equipment performance.

Process Support & Continuous Improvement

• Support mold trials and new product launches by setting up automation sequences.
• Recommend and implement improvements to automation layouts and workflows.
• Participate in kaizen events and lean manufacturing initiatives.

Safety & Compliance

• Ensure all automation systems operate within safety guidelines.
• Maintain compliance with ISO, FDA, and GMP standards where applicable.

Qualifications:

Education:

• High School Diploma or GED required.
• Technical certification or associate’s degree in Mechatronics, Robotics, or Industrial Automation preferred.

Experience:

• 2–5 years of experience in injection molding or assembly machine automation or related field.
• Hands-on experience with robot programming and troubleshooting.

Skills:

• Strong understanding of PLCs, HMIs, and industrial sensors.
• Ability to read electrical and mechanical schematics.
• Familiarity with EOAT (End-of-Arm Tooling) design and maintenance.
• Excellent problem-solving and communication skills.