Automation & Polyurethane Encapsulation Process Engineer

Webasto SE; Lexington (KY); On-site; USD 65,000 - 90,000; Full time

Job summary

Webasto SE in Lexington, KY is seeking a process engineer to optimize automated polyurethane encapsulation and related molding processes, including APA and Mold Release systems. You will analyze process data, stabilize operations, lead root-cause investigations, and drive corrective actions with Maintenance, Controls, Production and Engineering teams.

A Bachelor’s in engineering and 2–3+ years in process/manufacturing roles are preferred; bilingual skills are a plus in our cross‑functional,

Qualifications

• 2–3+ years in process/manufacturing engineering, preferably 3–5 years.
• Bachelor’s degree in Engineering or related field preferred.
• Experience with polyurethane processing or molding is highly preferred.

Responsibilities

• Serve as a process engineering resource for APA and Mold Release systems.
• Develop understanding of process requirements, equipment, operating parameters, and failure modes to support process stabilization, continuous improvement, and production performance.
• Analyze process and equipment data to identify recurring issues, determine root causes, establish Pareto priorities, and develop corrective action plans for the highest-impact process concerns.
• Lead and support troubleshooting activities related to molding, injection molding, chemical reaction, automation, vision systems, and associated manufacturing equipment, working closely with Maintenance, Controls, Production, and Engineering teams.
• Develop, maintain, and control process documentation, work instructions, operating standards, troubleshooting guides, and technical documentation related to assigned equipment and manufacturing processes.
• Drive implementation of corrective actions and process improvements on the manufacturing floor, monitoring results and adjusting solutions to improve quality, reliability, cycle performance, and overall process stability.
• Provide technical guidance and training to technicians and production personnel, helping build internal knowledge of process requirements, equipment operation, failure modes, and standardized troubleshooting practices.

Skills

Process engineering

Molding / Injection molding

Root-cause analysis

Continuous improvement

Education

Bachelor's degree in Engineering

Tools

SAP

Vision systems

Automation equipment

Controls / Robotics

Job description

Webasto SE in Lexington, KY is seeking a process engineer to optimize automated polyurethane encapsulation and related molding processes, including APA and Mold Release systems. You will analyze process data, stabilize operations, lead root-cause investigations, and drive corrective actions with Maintenance, Controls, Production and Engineering teams.

A Bachelor’s in engineering and 2–3+ years in process/manufacturing roles are preferred; bilingual skills are a plus in our cross‑functional,