Automation Engineer: PLCs, Robotics & OEE Improvement

YDU JC Air Cond & Ref Inc.- Dubai

Lubbock (TX)

On-site

USD 80,000 - 105,000

Full time

10 days ago

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Benefits offered by this job

Competitive salary

Paid time off

Comprehensive benefits (401(k), health

Collaborative team environment

Zero Harm safety policy

Job summary

Johnson Controls seeks an experienced automation professional to maintain and enhance automatedAssembly, Test, and Production systems in our Texas facility. You will drive OEE improvements, lead PLC programming, ensure safety, and collaborate across Operations, Maintenance, Quality, and Process Engineering to deliver sustainable automation solutions.

Experience with Allen-Bradley or Siemens, HMIs, robotics, and data acquisition is required, along with strong problem-solving and documentation

Qualifications

Bachelor’s degree in Electrical Engineering, Mechatronics, Automation Engineering, or related field.
Hands-on experience with PLC programming (Allen‑Bradley preferred), HMIs, sensors, robotics, motions systems, and industrial networks.
Strong troubleshooting skills and experience with automated production equipment.
Ability to analyze equipment data and drive improvements in OEE and machine reliability.
Understanding of electrical schematics, controls design, and machine safety standards.
Familiarity with Lean manufacturing principles and continuous improvement.
Advanced troubleshooting and problem solving
Automation controls & programming
Cross‑functional collaboration
Root cause analysis (RCA)
Lean manufacturing / continuous improvement principles
Project management
Strong documentation and communication skills
Ownership mindset and accountability

Responsibilities

Improve performance, uptime, and reliability of automated assembly and testing equipment.
Lead troubleshooting of complex automation issues, including PLC logic, sensors, communications, HMIs, robotics, and servo/motion systems.
Conduct root cause analysis for recurring equipment failures and implement permanent corrective actions.
Drive improvements to eliminate unplanned downtime and reduce cycle time variability.
Develop, modify, optimize, and maintain PLC programs (Allen‑Bradley/Siemens).
Update and improve HMI screens, diagnostics, alarm structures, and operator interfaces.
Maintain robust version control and documentation for all automation code.
Implement and maintain error‑proofing (Poka‑Yoke) logic.
Own OEE improvement initiatives for automated lines—Availability, Performance, Quality.
Analyze performance data and downtime trends to target improvement opportunities.
Optimize machine motion profiles, cycle times, process sequences, and control logic.
Support Process Engineering in eliminating bottlenecks and improving takt adherence.
Lead automation-related activities for new equipment: specification, vendor management, design reviews, and commissioning.
Develop functional specifications, control architecture, and FAT/SAT acceptance criteria.
Support equipment buyoffs, debugging, installation, and process validation.
Identify and deploy new technologies to improve automation capability and efficiency.
Maintain updated electrical schematics, I/O lists, network diagrams, and device documentation.
Support ECNs/ECRs with required automation changes and proper documentation.
Create and maintain technical documentation for operators, Maintenance, and Engineering teams.
Participate in CI/Kaizen events targeting uptime, scrap, cycle-time reduction, and throughput improvement.
Implement data collection, system monitoring, and analytics tools to enhance decision making.
Collaborate with Process Engineering on workflow, line balance, and layout improvements.
Maintain, troubleshoot, and improve automated test equipment, instrumentation, and data acquisition systems.
Ensure test systems meet capability, repeatability, and calibration requirements.
Enhance diagnostic features to speed up troubleshooting and reduce false failures.
Cross‑Functional Collaboration with Quality, Operations, and Maintenance.
Perform other duties as assigned.