Automation Engineer - Medical Devices

Flex; Manchester (CT); On-site; USD 75,000 - 110,000; Full time

Job summary

Flex is a diversified manufacturing partner helping brands design, build and deliver innovative products. The Automation-focused role supports, troubleshoots, and optimizes automated injection molding systems within a regulated medical manufacturing environment.

You will design and implement automation solutions, program Wittmann and Yushin robots, lead improvement projects, and collaborate across Engineering, Maintenance and Quality to boost uptime, OEE, and product quality.

Qualifications

• Bachelor's degree in engineering or related field.
• 2+ years in manufacturing automation or robotics.
• Experience with injection molding automation systems preferred.

Responsibilities

• Design, implement, and optimize automation solutions to improve efficiency.
• Program and support Wittmann and Yushin robotic systems.
• Lead automation improvement projects to reduce downtime and improve OEE.
• Develop and maintain technical documentation and training materials.
• Collaborate with cross-functional teams to improve safety, quality, and cost.

Skills

Robotics troubleshooting

Automation design

Schematic reading

Education

Bachelor's degree in engineering or related field

Tools

SolidWorks

Wittmann Automation

Yushin robotics

FANUC

ABB

Job description

Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world. A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary.

General Purpose

Automation-focused manufacturing professional with extensive experience supporting, troubleshooting, and optimizing automated injection molding systems within a regulated medical manufacturing environment.

Principle Accountabilities

• Design, implement, and optimize automation solutions to improve manufacturing efficiency, equipment reliability, and product quality within a high-volume medical injection molding environment.
• Program, troubleshoot, and support Wittmann and Yushin 3-Axis robotic systems, including end-of-arm tooling, part removal, and integrated automation applications.
• Lead automation improvement projects focused on reducing downtime, improving OEE, and increasing process capability.
• Develop and maintain technical documentation including operating procedures, preventive maintenance plans, troubleshooting guides, equipment standards, and training materials.
• Investigate equipment, robotic, and process failures using structured root cause analysis methodologies and implement effective corrective and preventive actions.
• Collaborate with Engineering, Maintenance, Tooling, Quality, and Operations teams to identify, develop, and execute automation opportunities that improve safety, quality, delivery, and cost performance.
• Support installation, startup, validation, and qualification of new automation equipment, robotic systems, and manufacturing technologies.
• Analyze machine and process performance data to identify trends, recurring failures, and opportunities for continuous improvement.
• Coordinate preventive and corrective maintenance activities to maximize equipment uptime and ensure reliable operation of automated manufacturing systems.
• Provide technical leadership and hands‑on support for automation‑related troubleshooting, machine integration, controls, sensors, vision systems, and robotic applications.
• Train technicians, operators, and production personnel on automation equipment, fault recovery procedures, safety requirements, and best practices.
• Identify equipment wear patterns, failure modes, and process risks and drive sustainable corrective actions to improve equipment performance and longevity.
• Support process validation activities and ensure automation systems meet customer, regulatory, and quality requirements.
• Recommend and implement equipment upgrades, process enhancements, and automation technologies to improve manufacturing performance and reduce operational costs.
• Drive a culture of continuous improvement by applying Lean Manufacturing principles and fostering technical innovation throughout the production organization.

JOB REQUIREMENTS

Education: Typically requires a bachelor’s degree in engineering, automation, manufacturing technology, or a related technical field preferred. Equivalent combinations of education, technical training, and relevant experience will also be considered. Experience & Knowledge:

• Minimum of 2 years of experience in manufacturing automation, robotics, or a related technical field.
• Ability to read, understand, troubleshoot, and make modifications to robot programs (Wittmann, Yushin, FANUC, ABB, or similar platforms preferred).
• Experience with industrial automation systems, sensors, actuators, and machine controls.
• Proficiency in SolidWorks for mechanical design, equipment modifications, and fixture development.
• Strong troubleshooting skills related to automation equipment, robotics, and manufacturing processes.
• Ability to interpret mechanical drawings, electrical schematics, and technical documentation.
• Knowledge of injection molding automation systems and end‑of‑arm tooling (EOAT) is a plus.

Physical Demands

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is frequently required to talk and hear. The employee is occasionally required to stand, walk, sit, handle small components and reach with hands and arms. The employee must occasionally lift and/or move up to 25 pounds. Specific vision abilities required by this job include close vision, and depth perception.

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Flex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email [e-mail] and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).