Automation & Controls Engineer

Precision CastParts; Langhorne (Bucks County); On-site; USD 100,000 - 140,000; Full time

Benefits offered by this job

Relocation assistance

Job summary

Precision Castparts Corp. is seeking an Automation & Controls Engineer to lead Industry 4.0 integration in a new aerospace fastener facility. You will program PLCs, connect equipment, and ensure high-quality data capture across production systems.

You will integrate diverse machines, configure PLC/MES/SCADA communications, and drive continuous improvement in automation performance. Relocation is authorized for this role.

Qualifications

• 4-7+ years of experience in industrial automation and controls.
• Strong PLC programming experience with Allen-Bradley or Siemens.
• Experience with industrial networking and machine integration.

Responsibilities

• Integrate CNC machines, heading equipment, roll forming systems, robotics, and material handling into plant networks.
• Configure industrial communication between machines, PLCs, and MES/SCADA/IIoT platforms.
• Ensure reliable and standardized data capture from all connected assets.
• Develop, program, and troubleshoot PLC logic and HMI interfaces.
• Support commissioning and startup of automated equipment.
• Drive continuous improvement in system performance and uptime.

Skills

Industrial automation

PLC programming

Systems integration

Data capture & analytics

Education

Bachelor's in Mechatronics or Electrical/Industrial Automation

Tools

OPC UA

Ethernet/IP

Profinet

Job description

We are seeking a hands-on Automation & Controls Engineer to lead the integration of Industry 4.0 manufacturing equipment into a unified, data-enabled ecosystem within a new aerospace fastener manufacturing facility. This role is responsible for PLC programming, machine connectivity, and ensuring reliable, high-quality data capture across all production systems

This individual will play a critical role in transforming standalone equipment into a fully connected smart factory; enabling real-time visibility, enhanced control, and data-driven optimization. The ideal candidate brings strong experience with manufacturing equipment, industrial automation, and communication protocols, along with a practical, solutions-oriented approach to system integration.

Key Responsibilities

Machine Integration & Connectivity

• Integrate a variety of CNC machines, heading equipment, roll forming systems, robotics, and material handling systems into plant-wide networks
• Configure industrial communication between machines, PLCs, and higher-level systems (MES, SCADA, IIoT platforms)
• Ensure reliable and standardized data capture from all connected assets

PLC Programming & Controls

• Develop, program, and troubleshoot PLC logic and HMI interfaces
• Support commissioning and startup of automated equipment
• Maintain and optimize control systems for performance and reliability

Data Acquisition & Signal Integrity

• Deploy and validate sensors and data collection systems
• Ensure accuracy, consistency, and reliability of machine-generated data
• Collaborate with digital teams to structure and deliver usable data
• Support installation, testing, and ramp-up of new equipment
• Troubleshoot integration issues across automation and network layers
• Drive continuous improvement in system performance and uptime
• Planning out future automation and machine learning as part of the continuous improvement efforts

Experience & Education

Required Qualifications:

• 4-7+ years of experience in industrial automation and controls
• Strong PLC programming experience (Allen-Bradley or Siemens)
• Experience with industrial networking and machine integration

Preferred Qualifications:

• Experience with CNC, forming, or precision manufacturing equipment
• Familiarity with SCADA, MES, and IIoT systems
• Knowledge of industrial communication protocols (OPC UA, Ethernet/IP, Profinet)
• Understanding and experience with Digital Twins such as (Omniverse, Siemens Digital Twin, Ansys Twin Builder, GE Digital, Microsoft Azure Digital Twins)
• Experience launching new facilities, major capital expenditure projects, or expansions
• Familiarity with aerospace, automotive, medical or other highly regulated manufacturing fields

Education:

• Bachelor’s in Mechatronics, Electrical, Industrial, Automation or other related Engineering discipline

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

Relocation is authorized for this position.

National Security and Export Controls:

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.

About PCC

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Precision Castparts Corp. and its affiliates do not accept unsolicited resumes from search firms or employment agencies. Unsolicited resumes will become the property of Precision Castparts Corp & its affiliates, and no fee will be paid.

We are constantly searching for the best talent and offer excellent development programs for recent graduates as well as meaningful work experience for those still studying.