Controls Engineer

Precision Castparts Corp.; Groton (CT); On-site; USD 85,000 - 130,000; Full time

Benefits offered by this job

Relocation assistance

Paid time off

Job summary

Precision Castparts Corp. is seeking an Electrical Controls Engineer to design, implement, and maintain PLC/HMI/SCADA systems across manufacturing processes in Groton, CT. You will collaborate with operations, engineering, and capital projects to upgrade equipment, troubleshoot issues, and improve productivity with safe, reliable controls.

The role requires strong ladder logic, Rockwell/Studio 5000 experience, and familiarity with Ignition SCADA and industrial networks. Relocation is authorized.

Qualifications

• Bachelor’s in engineering field; electrical preferred.
• 3+ years of controls experience preferred.
• Experience with industrial robots (FANUC and Kawasaki preferred).
• Ability to read/write electrical schematics; field experience preferred.
• Strong PLC ladder logic and control systems knowledge (Allen Bradley platforms preferred).
• Experience with PLC programming. Rockwell Studio 5000 preferred.
• Experience with SCADA integration (Ignition a plus).
• DB data persistence with Oracle/SQL Server a plus.
• Ability to diagnose complex electrical problems and document solutions.
• Control Systems competency; electrical code knowledge is a plus.

Responsibilities

• Design, program, modify, maintain and support PLC, HMI, SCADA and industrial control systems.
• Collaborate with operations, engineering and plant staff to upgrade systems and troubleshoot issues.
• Respond to production issues with rapid diagnosis and corrective actions.
• Analyze production data to identify improvement opportunities.
• Specify/integrate sensors, drives, instrumentation for process control.
• Develop equipment specifications, performance requirements and cost analyses.
• Assist with installation/commissioning of new equipment per specifications.
• Maintain electrical schematics and controls documentation.
• Document equipment details, parameters, and preventive maintenance procedures.
• Configure/maintain industrial networks (Ethernet/IP, Modbus).

Skills

PLC programming

HMI design

SCADA systems

Electrical schematics

Allen-Bradley RSLogix 500

ControlLogix

Ignition SCADA

SQL / Oracle

Industrial networking

Robotics integration

Documentation

Communication

Education

Bachelor’s degree in engineering (electrical preferred)

Tools

Rockwell Studio 5000

Ignition SCADA

Ethernet/IP, Modbus

Oracle/SQL Server

Fanuc / Kawasaki robots

Job description

Responsible for the design, implementation, maintenance and continuous improvement of electrical controls systems, automation equipment, and industrial data systems used throughout the manufacturing process. This role supports operations, quality, engineering, and capital projects by ensuring safe, reliable and efficient operation in manufacturing equipment while driving the company’s manufacturing process towards greater productivity, efficiency and quality.

Specific Duties and Responsibilities:

• Design, program, modify, maintain and support PLC, HMI, SCADA and industrial control systems
• Work with operations, engineering, and plant staff regarding equipment manufacturing capabilities to develop and implement new systems, upgrade existing systems, and to troubleshoot and resolve issues.
• Respond to production issues with rapid diagnosis and corrective actions
• Analyze production and process data to identify opportunities for improvements
• Specify and integrate sensors, drives, instrumentation and process controllers to enhance process control
• Develop and write equipment specifications, performance requirements, cost analysis, and proposals for integrating new and current equipment into the manufacturing process.
• Assists with installation and commissioning of new equipment to ensure adherence to company specification.
• Develop and maintain electrical schematics and controls documentation
• Provides and maintains detailed documentation of equipment including drawings, set-up parameters, and operational and preventative maintenance procedures.
• Configure and maintain industrial networks including Ethernet/IP and Modbus communication protocols

Requirements:

• Bachelor’s in engineering related field, electrical engineering preferred
• 3+ years of controls experience preferred
• Experience with industrial robots (FANUC and Kawasaki preferred).
• Must be able to read and write electrical schematics, Field experience preferred
• Strong understanding of PLC ladder logic, programming methods, and process related control systems. (Allen Bradley Micro Logix, RS Logix 500 and Control Logix Platforms preferred)
• Experience with PLC programming. Rockwell Automation Studio 5000 preferred.
• Experience with integration of devices to SCADA system (knowledge of Ignition SCADA package a plus).
• Work with DBA’s to persist process data collected from various systems (Oracle/Sqlserver development / SQL skills a plus).
• Ability to examine complex electrical problems, identify sources of problems, determine methods for repair; plan and organize work, and document solutions and changes.
• Demonstrated Control Systems competency
• Knowledge of applicable Electrical Code preferred
• Ability to operate various power, voltage and current measurement equipment via test instruments and hand tools.
• Able to communicate effectively with employees in a professional and friendly manner.
• Able to work independently as a productive member of a team.
• Ability to follow instructions and pre-established guidelines to perform the function of the job under minimal supervision.
• Well versed in Microsoft office programs
• Strong analytical, problem solving skills. Outstanding detail and organizational skills.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

Pay & Benefits

For informational purposes only, the range of pay for this role is $85000 to $130000 US Dollar (USD) Salaried based on a variety of factors. For informational purposes only, this role is eligible to participate in the Company’s Quarterly Cash Bonus Plan, paid out at the quarterly bonus factor of 2X the Company’s bonus multiple, based on the Company’s performance in the applicable quarter . Employees will receive 120 hours paid time off every year. Employees will also receive 10 paid holidays annually, consisting of 8 fixed holidays and 2 floating holidays. Employees (and their families) are eligible to participate in the company's medical, dental, vision, and basic life insurance. Employees are eligible to enroll in the Company’s 401(k) plan.

Relocation is authorized for this position.

National Security and Export Controls:

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.

About PCC

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Precision Castparts Corp. and its affiliates do not accept unsolicited resumes from search firms or employment agencies. Unsolicited resumes will become the property of Precision Castparts Corp & its affiliates, and no fee will be paid.

We are constantly searching for the best talent and offer excellent development programs for recent graduates as well as meaningful work experience for those still studying.