Automation Controls Engineer

ZipRecruiter; Charlotte (NC); On-site; USD 70,000 - 100,000; Full time

Job summary

A leading provider of advanced manufacturing solutions is seeking a hands-on Automation Controls Engineer in Charlotte. This role involves designing control systems for CNC machine tools and assisting in robotic integration. Ideal candidates will possess strong skills in PLC programming and a Bachelor's degree in engineering.

Benefits

Comprehensive benefits package

Qualifications

• Proven experience designing and programming control systems (e.g., PLCs, HMIs).
• Ability to read and interpret electrical schematics and wiring diagrams.
• Knowledge of machine safety standards and safety PLCs.

Responsibilities

• Design, program, and implement control systems for automated equipment.
• Troubleshoot and resolve integration issues between CNC machines and robots.
• Collaborate with cross-functional teams to execute turnkey automation projects.

Skills

PLC programming

Electrical systems

Troubleshooting

Optimization

Communication

Education

Bachelors degree in Electrical Engineering

Bachelors degree in Automation Engineering

Bachelors degree in Mechatronics

Tools

SolidWorks Electrical

SCADA systems

Fanuc robot programming

Job description

Job DescriptionJob Description

Position Overview:

A leading provider of advanced manufacturing solutions is seeking a hands-on Automation Controls Engineer to design, program, and support automation systems that integrate CNC machine tools with industrial accessories and robotic cells. This role focuses on PLC/HMI development, robotic integration, and the optimization of control system performance in industrial environments. The ideal candidate will bring a strong foundation in electrical control systems, industrial automation, and CNC applications.

Key Responsibilities:

• Design, program, and implement control systems for automated equipment including PLCs, HMIs, and SCADA systems.
• Develop and modify ladder logic and other control logic for integration with CNC machines.
• Troubleshoot and resolve integration issues between CNC machines, robots, and automation equipment.
• Optimize control system performance for improved uptime, safety, and system reliability.
• Create and maintain technical documentation: wiring diagrams, programming manuals, and system specifications.
• Perform system testing, validation, and commissioning of automation equipment both in-house and at customer sites.
• Collaborate with cross-functional teams (electrical, mechanical, and applications engineering) to execute turnkey automation projects.
• Train operators and maintenance staff on the use and support of control systems.
• Ensure all automation meets industry safety standards and participate in risk assessments.
• Contribute to continuous improvement initiatives to enhance automation efficiency and reduce downtime.
• Support machine runoff, debug, and final testing of integrated systems before customer delivery.

Qualifications:

Required:

• Bachelors degree in Electrical Engineering, Automation Engineering, Mechatronics, or equivalent experience.
• Proven experience designing and programming control systems (e.g., PLCs, HMIs, SCADA).
• Proficient in PLC programming (e.g., Ladder Logic, Structured Text, Function Block Diagrams).
• Experience with industrial communication protocols (e.g., Ethernet/IP, Modbus, Profibus, OPC).
• Strong understanding of electrical systems, actuators, and sensors.
• Ability to read and interpret electrical schematics and wiring diagrams.
• Solid troubleshooting and system optimization capabilities.
• Strong communication and documentation skills.
• Knowledge of machine safety standards, safety PLCs, and circuit design.

:

• Familiarity with Fanuc robot programming and CNC machine tool integration.
• Experience with motion control systems.
• Familiarity with SolidWorks Electrical.
• Relevant certifications (e.g., PLC programming, Six Sigma, TV Functional Safety).

Work Environment:

• Mix of office, lab, and shop floor environments.
• Hands-on technical role with exposure to machinery and automation systems.

Travel Requirements:

• Up to 25% travel, including customer site support and system commissioning.

Employment Details:

• Full-time position with competitive salary
• Comprehensive benefits package available (details shared during interview process)