Automation and Controls Engineer

madixinc; Terrell (TX); On-site; USD 65,000 - 90,000; Full time

Benefits offered by this job

Group Health Insurance

Company Paid Group Term Life

Dental and Vision Insurance

Disability Insurance

Job summary

Madix Inc. is seeking an experienced Industrial Maintenance Technician in Terrell, TX to design, program, and troubleshoot HMIs and PLCs. You will install new production equipment, integrate sensors and robotics, and perform preventive maintenance across automated systems.

Strong documentation, safety awareness, and cross-functional collaboration are essential to succeed in this role. The position requires a Bachelor's degree in Electrical Engineering or related field and 5+ years of relevant

Qualifications

• Bachelor's degree in Electrical Engineering, Automation, Control Systems, or related field preferred.
• 5+ years of experience as an industrial maintenance technician or similar role; robotics/laser/metal fabrication experience is a plus.
• Proficiency in reading blueprints/diagrams and equipment manuals; strong PLC knowledge.

Responsibilities

• Design, program, and troubleshoot HMIs for user-friendly functionality.
• Develop, modify, and optimize PLC ladder logic and related control programs.
• Install new production equipment and integrate sensors, robotics, and automated systems.
• Collaborate with cross-functional teams to ensure smooth installation and start-up.
• Diagnose mechanical, electrical, and control issues to minimize production interruptions.
• Perform root cause analysis and implement permanent solutions.
• Select, install, and calibrate sensors to monitor process parameters.
• Conduct preventive maintenance on motors, conveyors, and automation machinery.
• Document work orders, maintenance actions, and system configurations.
• Communicate project status and timelines to stakeholders.
• Follow OSHA and NFPA 70E safety standards.

Skills

PLC programming

Troubleshooting

Electrical skills

Robotics/automation

Communication

Documentation

Safety compliance

Education

Bachelor's degree in Electrical Engineering or related field

Tools

AutoCAD

Allen-Bradley PLC

Siemens PLC

EtherNet/IP

Modbus

Job description

It's fun to work in a company where people truly BELIEVE in what they're doing! We're committed to bringing passion and customer focus to the business.

ESSENTIAL DUTIES AND REQUIREMENTS:

HMI and Control System Programming

• Design, program, and troubleshoot Human-Machine Interfaces (HMIs) to ensure user-friendly functionality.
• Develop, modify, and optimize PLC ladder logic and related control programs.

Equipment Installation & Integration

• Install new production equipment, integrating sensors, robotics, and other automated systems as required.
• Collaborate with cross-functional teams (Engineering, Maintenance, Production) to ensure smooth installation and start-up.

System Monitoring & Troubleshooting

• Quickly diagnose mechanical, electrical, and control issues to minimize production interruptions.
• Perform root cause analysis on malfunctioning systems, documenting findings and implementing permanent solutions.

Sensors & Instrumentation

• Select, install, and calibrate sensors (pressure, flow, level, temperature, proximity, etc.) to monitor and optimize process parameters.
• Ensure accurate data collection for both real-time monitoring and historical trending.

Preventive Maintenance & Repairs

• Conduct regular inspections and preventive maintenance on motors, conveyor systems, transmission assemblies, and automated machinery.
• Fabricate or modify parts for repairs and machine upgrades as needed.

Equipment Development & Commissioning

• Participate in the design, fabrication, and commissioning of new equipment, ensuring compliance with safety and quality standards.
• Perform acceptance testing (FAT/SAT) to confirm equipment meets all performance and regulatory requirements.

Documentation & Reporting

• Maintain accurate, detailed records of work orders, maintenance actions, and system configurations.
• Write clear and concise technical reports, sketches, and data analyses as part of project updates or after troubleshooting events.

Collaboration & Communication

• Work closely with production, maintenance, and engineering teams to provide technical expertise and share best practices.
• Communicate project status, potential issues, and timelines to stakeholders in a clear, organized manner.

Safety & Compliance

• Follow OSHA regulations, company safety policies, and industry standards (e.g., NFPA 70E) to ensure a safe working environment.
• Identify and correct potential safety hazards and promote a culture of safety awareness among team members.

Physical Requirements

• Lift and manipulate equipment parts weighing up to 25 lbs.
• Stand, walk, and use hands-on tools/equipment for extended periods as required by project demands.

QUALIFICATIONS:

Education & Experience

• Bachelor's degree in Electrical Engineering, Automation, Control Systems, or related technical field preferred.
• 5+ years of experience as an industrial maintenance technician or similar role; a combination of relevant experience and formal training (robotics, lasers, metal fabrication equipment) will be considered.

Technical Skills

• Proficiency in reading and interpreting blueprints, diagrams, and equipment manuals.
• Strong background in PLC programming (Allen-Bradley, Siemens, or similar) and knowledge of relay logic.
• Demonstrated ability to troubleshoot PLC ladder logic, including making code modifications and documenting changes.
• Familiarity with AutoCAD (or similar CAD software) for creating and updating electrical or mechanical drawings.
• Basic understanding of robotic systems and automation integration preferred.
• Working knowledge of industrial communication protocols (EtherNet/IP, Modbus, Profibus, etc.) is a plus.

Soft Skills

• Excellent troubleshooting and problem-solving abilities in both mechanical and electrical domains.
• Effective communication and interpersonal skills to work across departments.
• Strong time-management skills to handle multiple tasks and deadlines.
• Detail-oriented approach to documentation, compliance, and process improvement.

Additional Requirements

• Basic computer literacy for report writing and data analysis.
• Familiarity with OSHA safety standards and regulations.
• Valid driver's license and authorization to work in the United States.

Madix Inc. is an equal opportunity employer.

Benefit Details

• Group Health Insurance
• Company Paid Group Term Life
• Dental, Vision, Short Term Disability, Long Term Disability, and Critical Care
• 401k - Eligible day one of employment (Contributions can be from 1% to 50% of salary. Company match of up to 4% quarterly based on safe harbor election)
• Holidays - 9 per year (Eligible after 30 days of employment)
• Vacation time
• Educational Assistance
• Employee Assistance Program
• Onsite Clinic - Free medical visits
• Safety and Attendance incentives
• Employee Appreciation Days

If you like wild growth and working with happy, enthusiastic over-achievers, you'll enjoy your career with us!