Automation and Controls Engineer

ZipRecruiter; New Albany (OH); On-site; USD 95,000 - 140,000; Full time

Job summary

An established industry player is seeking a skilled Automation and Controls Engineer to join their innovative team in New Albany. This role involves designing and implementing advanced control systems for automated manufacturing equipment, ensuring reliability and efficiency in cable production. The ideal candidate will have extensive experience in controls engineering, PLC programming, and motion control systems. This is a fantastic opportunity to contribute to cutting-edge projects in a dynamic environment that values technical expertise and strategic thinking.

Qualifications

• 5+ years of experience in controls engineering within a manufacturing setting.
• Hands-on experience with motion systems and servo motors.

Responsibilities

• Design and implement reliable control system platforms.
• Collaborate with engineering to define system requirements.
• Program PLCs and HMI/SCADA systems.

Skills

Controls Engineering

PLC Programming

Motion Control Systems

Electrical Schematics

Technical Communication

Education

Bachelor’s degree in Electrical Engineering

Bachelor’s degree in Software Engineering

Tools

Ignition

Red Lion

IEC 61131-3

Job description

Job DescriptionJob DescriptionAutomation and Controls Engineer

• Location: New Albany, IN
• Type: Direct Hire
• Compensation: $95,000 – $140,000

We are currently partnering with a highly respected manufacturing client in New Albany, IN. to assist them in the hiring of two skilled Controls Engineers for full-time, direct hire positions. These roles go beyond traditional PLC programming and will play a critical part in developing advanced automation and control systems for continuous cable manufacturing. If you're a Controls Engineer seeking a more technical and strategic role — one that allows you to work on complex equipment and system integration — this is an outstanding opportunity to join a forward-thinking team.Summary:
The Controls Engineer will be responsible for the design, development, and implementation of control system solutions for automated manufacturing equipment. This includes both new system development and upgrades to existing processes used in continuous cable manufacturing.
Key Responsibilities:

• Design and implement reliable and standardized control system platforms
• Collaborate with process and manufacturing engineering to define system functional requirements
• Specify components such as motors, drives, sensors, actuators, and motion controllers
• Develop and revise electrical schematics
• Program PLCs, HMI/SCADA systems, motion controllers, and servo drives
• Start up and debug control systems for new and upgraded equipment
• Provide project management support for both new builds and upgrades
• Support and troubleshoot production machines and control systems
• Tune motion systems, PID loops, and temperature control systems
• Develop standardization strategies for control system design and software
• Update existing PLC and HMI programs to support equipment enhancements

Qualifications:

• Minimum 5 years of experience in controls engineering within a manufacturing setting
• Hands-on experience with motion systems, servo and stepper motors, temperature control, and sensors
• Strong skills in motion controller and operator interface programming (Ignition and/or Red Lion )
• Proficient in PLC programming using IEC 61131-3
• Familiarity with software development environments and industrial networking protocols (MODBUS TCP, EtherNet/IP, EtherCAT)
• Capable of reading and creating electrical schematics
• Understanding of UL508A, NFPA 79, NEMA, and machine safety standards
• Ability to manage resources and timelines for project execution
• Strong verbal and written technical communication skills

Education:
Bachelor’s degree in Electrical Engineering, Software Engineering, or related discipline
INDQT