Associate Packaging Engineer

Aveva Drug Delivery Systems Inc; Florida; On-site; USD 70,000 - 110,000; Full time

Job summary

Paycom - ATS is seeking an Associate Packaging Engineer to provide hands-on engineering support for automated pharmaceutical packaging equipment, vision-inspection systems, and serialization systems. You will independently troubleshoot complex equipment issues and implement controls and vision-system improvements from design through qualification and startup.

The role requires strong technical judgment and experience with PLC/HMI-controlled equipment, as well as clear communication with

Qualifications

• Demonstrated ability to troubleshoot PLC-controlled equipment and modify PLC/HMI logic.
• Strong reading of electrical schematics, ladder logic, and mechanical drawings.
• Experience with machine-vision principles, lighting, image capture, inspection tools, and reject logic.
• Familiarity with Track & Trace, serialization, and equipment interfaces.
• Ability to prepare clear technical reports and change controls.

Responsibilities

• Provide engineering support for automated packaging equipment and vision systems.
• Troubleshoot electrical, PLC/HMI, sensor, servo, pneumatic, and vision-system issues to determine root causes.
• Develop and test PLC/HMI and vision-system programs per procedures and change controls.
• Support serialization, track-and-trace, printing, inspection, and aggregation systems.
• Assist in FAT/SAT, installation, commissioning, qualification, validation, and production startup.
• Coordinate technical activities with Production, Quality, Validation, Maintenance, and external integrators.

Skills

PLC troubleshooting

Ladder logic

HMI programming

Vision systems

In-Sight Cognex

Allen-Bradley/Rockwell

Industrial networks

Troubleshooting automation equipment

Documentation & reports

CAPA/validation

Education

Bachelor’s degree in Electrical/Controls/Automation or related engineering

Associate degree in a technical/engineering discipline

High School diploma or equivalent with experience

Tools

Allen-Bradley/Rockwell PLC

Yaskawa

ELAU/Schneider

Cognex In-Sight Vision Systems

Job description

The Associate Packaging Engineer provides hands-on engineering support for automated pharmaceutical packaging equipment, vision-inspection systems, and serialization systems. This position independently troubleshoots complex equipment issues, implements controls and vision-system improvements, and supports new equipment and product projects from design through qualification and production startup.The position requires strong technical judgment, demonstrated experience troubleshooting and modifying PLC/HMI-controlled equipment, and the ability to communicate technical information clearly to Engineering, Production, Quality, Validation, equipment manufacturers, and other stakeholders. Experience with machine-vision systems is strongly preferred.Job ResponsibilitiesProvides engineering support for automated equipment used in the inspection, pouching, sealing, printing, labeling, cartoning, and serialization of transdermal and orally dissolvable film products.Independently troubleshoots electrical, controls, PLC/HMI, sensor, servo-motion, mechanical, pneumatic, vision-system, and equipment-integration issues using PLC logic, alarms, electrical drawings, machine data, equipment manuals, and direct observation to determine root causes.Develops, modifies, tests, and documents PLC/HMI, equipment-control, and vision-system programs in accordance with approved procedures and change controls.Develops, modifies, or supports the implementation of vision applications, including lighting, image acquisition, inspection tools, triggers, communications, pass/fail criteria, product tracking, and reject logic.Supports packaging serialization and Track and Trace systems, including printing, inspection, rejection, aggregation, reconciliation, and system interfaces.Develops and implements improvements that increase equipment reliability, inspection accuracy, throughput, and ease of troubleshooting.Supports equipment selection, technical requirements, design reviews, FAT/SAT, installation, commissioning, qualification, validation, and production startup.Provides technical input for equipment acceptance criteria, validation protocols, change controls, deviations, CAPAs, and risk-based engineering assessments.Supports formal investigations of equipment downtime, quality defects, and other equipment-related events and communicates findings, root causes, and recommended corrective actions.Creates and revises procedures, troubleshooting guides, technical reports, equipment specifications, control-system backups, vision-program backups, and other engineering documentation.Coordinates technical activities with Production, Quality, Validation, Maintenance, Procurement, equipment manufacturers, and outside integrators.Provides technical guidance and training to operators, mechanics, and Engineering Technicians.Operates in accordance with the company’s Code of Conduct and Business Ethics and all established regulatory, compliance, and safety requirements.Performs all work in support of our Values: Collaboration, Courage, Perseverance, and Passion.EducationBachelor’s degree in Electrical, Controls, Automation, or a related engineering discipline, plus a minimum of three years of relevant hands-on experience; orAssociate degree in a technical or engineering discipline, plus a minimum of five years of relevant hands-on experience; orHigh School diploma or equivalent, plus a minimum of seven years of relevant hands-on experience.Knowledge, Skills and AbilitiesDemonstrated ability to troubleshoot PLC-controlled equipment and make controlled modifications to PLC, HMI, or machine-control logic.Working knowledge of ladder logic, HMIs, I/O, alarms, interlocks, sensors, drives, servo systems, and industrial communication networks.Working knowledge of machine-vision principles is strongly preferred, including lighting, focus, image acquisition, inspection tools, triggers, communications, product tracking, and reject logicAbility to read and interpret electrical schematics, ladder-logic diagrams, mechanical drawings, pneumatic diagrams, equipment manuals, and technical specifications.Knowledge of packaging serialization, Track and Trace, barcode verification, automated rejection, and aggregation systems is a plus.Ability to support equipment-related investigations, change controls, CAPAs, qualification activities, and audit preparation.Ability to work independently, manage multiple assignments, and respond effectively to changing production priorities.Ability to prepare clear technical reports, procedures, troubleshooting guides, and business correspondence and to clearly present technical findings and recommendations to operators, technicians, engineers, management, Quality personnel, equipment manufacturers, and outside integrators.Ability to learn and apply current Good Manufacturing Practices, FDA requirements, pharmaceutical manufacturing SOPs, and other applicable regulatory requirements.ExperienceHands-on experience troubleshooting PLC-controlled automated equipment and making or supporting PLC, HMI, or machine-control software changes is required.Experience with Allen-Bradley/Rockwell, Yaskawa, ELAU/Schneider, or comparable industrial-control platforms is preferred.Experience programming or troubleshooting Cognex vision systems using In-Sight Explorer is strongly preferred.Demonstrated experience troubleshooting PLC-controlled equipment and making or supporting controls-software changes.Experience supporting equipment installation, FAT/SAT, qualification, validation, and production startup is preferred.Experience with pharmaceutical or medical-device manufacturing is helpful but not required. Relevant experience from other highly automated or regulated manufacturing industries will be considered.