Assembly Technician

Lucas Lifecare; Janesville (WI); On-site; USD 26,000 - 34,000; Full time

Benefits offered by this job

PTO

Job summary

Lucas Lifecare is seeking a dedicated Assembly Line Tech in Janesville, WI to assemble medical devices with precision while adhering to strict safety and quality standards.

You will read schematics, interpret blueprints, and use calipers, micrometers, and fixtures to ensure product conformance. The role emphasizes teamwork, continual improvement, and compliance with GMP requirements in a fast-paced manufacturing setting.

Qualifications

• High school diploma or GED required; technical certification or associate degree is a plus.
• Minimum 5+ years in a medical device manufacturing environment preferred.
• Experience in a regulated production facility with quality systems (ISO 13485 or FDA Part 820) is advantageous.
• Familiarity with SOPs, drawings, and GMP operations.

Responsibilities

• Assemble mechanical components and sub-assemblies using hand/power tools and precise measuring instruments.
• Interpret schematics, blueprints, and assembly instructions to ensure accurate construction.
• Meet daily/weekly production targets with strong quality control and defect prevention.
• Perform in-process inspections and assist with root-cause investigations and corrective actions.

Skills

Hand tools

Attention to detail

Calipers & gauges

Blueprints interpretation

Communication

Teamwork

GMP

Lean manufacturing

Safety-first

Travel 10-20%

Education

High school diploma

Associate/Technical certification

Tools

Calipers

Micrometers

Gauges

Job description

Assembly Line Tech|Janesville, Wisconsin

Department - Manufacturing & Assembly Operations

Reports To - Production Supervisor / Assembly Lead

Employment Type - Full-Time, Permanent

Experience - Minimum 5+ Years in Medical Device Manufacturing (Preferred)

ROLE OVERVIEW

We are seeking a motivated and detail-oriented Assembly Technician to join our manufacturing team in Janesville, WI. In this dynamic role, you will assemble components and products with precision, adhere to rigorous safety standards, and actively support continuous process improvements. Your expertise will contribute directly to the production of high-quality medical-grade equipment - ensuring efficiency, compliance, and safety at every step. This position offers an excellent opportunity to deepen your mechanical skills and thrive in a collaborative environment dedicated to manufacturing excellence.

KEY RESPONSIBILITIES

Assembly & Production

• Assemble mechanical components and sub-assemblies using hand tools, power tools, and precision measuring instruments, following technical SOPs, drawings and production documents.
• Interpret technical schematics, blueprints, and assembly instructions to ensure accurate and repeatable construction of products.
• Meet daily and weekly production targets while maintaining consistent adherence to quality control standards.
• Perform in-process inspections, checks and visual inspections to verify assembly conformance before passing to the next stage.

Material Handling & Facility Operations

• Operate factory equipment safely to transport materials, sub-assemblies, and finished goods within the manufacturing facility.
• Execute manual handling tasks, including heavy lifting, in strict compliance with safety protocols and ergonomic guidelines.
• Receive, verify, and stage incoming components and materials for the assembly line in coordination with the warehouse team.

Quality, Safety & Compliance

• Maintain a clean, organized, and hazard-free workstation in full compliance with safety standards applicable to medical device production environments.
• Follow all company SOPs, work instructions, and regulatory requirements relevant to medical device assembly.
• Report non-conformances, defects, and near-misses promptly to the supervisor and assist with root cause investigation as required.
• Participate in safety briefings, training programs, and periodic safety audits.
• Perform repairs and rework on defective or returned assemblies, diagnosing root causes and restoring products to specification.
• Conduct functional and performance testing of assembled units using prescribed test procedures and equipment, documenting results accurately.
• Identify and elevate recurring defect patterns to the quality team to drive systemic corrective actions.
• Maintain rework and repair logs in compliance with applicable QMS documentation requirements.

Process Improvement & Teamwork

• Support process improvement initiatives by identifying inefficiencies on the assembly floor and suggesting practical enhancements to streamline procedures.
• Apply lean manufacturing principles (5S, Kaizen) to drive waste reduction and workflow optimization.
• Collaborate actively with team members, engineers, and supervisors to resolve production bottlenecks and meet delivery schedules.
• Support cross-training efforts and assist in onboarding new assembly team members as required.

QUALIFICATIONS & EXPERIENCE

• High school diploma or GED required; Associate degree or technical certification in Manufacturing, Mechanical, or Biomedical Technology is an advantage.
• Minimum 5+ years of hands-on experience in a medical device manufacturing environment is strongly preferred.
• Demonstrable experience working in a regulated production facility with a solid understanding of assembly processes and quality systems.
• Prior exposure to ISO 13485 QMS or FDA 21 CFR Part 820 regulated manufacturing environments is a plus.

REQUIRED SKILLS & COMPETENCIES

• Proficiency with hand tools, power tools & fixtures
• Strong attention to detail and quality mindset
• Use of calipers, micrometers, gauges & measuring instruments
• Clear verbal & written communication skills
• Blueprint and technical drawing interpretation
• Collaborative team player with a positive attitude
• Quick learner, adaptable to change and new processes
• GMP operation and safe material handling
• Flexible with work schedules and shift timings
• Lean manufacturing & 5S principles
• Willingness to travel 10-20% as required
• Medical device assembly processes (preferred)
• Safety-first attitude with protocol adherence

COMPENSATION & BENEFITS

Pay Rate

$19.00 - $25.00 per hour, commensurate with experience and qualifications.

Paid time off (PTO) provided in accordance with company policy.

WORK ENVIRONMENT & TRAVEL

This is a full-time, in-person role based at our Janesville, WI manufacturing facility. The work environment includes active production areas, requiring consistent use of personal protective equipment (PPE). Candidates must be comfortable standing for extended periods, working in a regulated manufacturing setting, and performing physical tasks including lifting. Flexibility with work timings and shift schedules is expected; overtime may be required based on production demand.

This role requires occasional travel of approximately 10-20% for customer site visits, field service support, product installations, or training activities across the US. A valid driver's license and willingness to travel are essential.