Assembly Process Engineer

Magna International Inc.; Lansing (MI); On-site; USD 75,000 - 110,000; Full time

Benefits offered by this job

401(k) + Company Match

Health, Dental & Vision Insurance

Paid Time Off

Tuition Reimbursement

Employee Discounts

Professional Development Assistance

Job summary

Magna International Inc. is seeking an Industrial Engineer to optimize manufacturing processes using Lean principles and lead cross-functional initiatives.

This role focuses on improving labor efficiency, productivity, and quality across the Magna Exteriors operations in a hands-on environment. You will support new programs by crafting flow layouts, toolings, and labor estimates, while coordinating with APQP and Engineering teams on DFMA adoption.

Qualifications

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Engineering Technology, or a related field.
• Familiarity with Lean Manufacturing, synchronous manufacturing, and ergonomics.

Responsibilities

• Continuously improve manufacturing processes using Lean Manufacturing principles to enhance labor efficiency, productivity, and quality.
• Support new program launches by developing process flows, cell layouts, component flow plans, cycle-time estimates, and labor requirements, while tracking builds through pre-SOP activities.
• Collaborate with APQP teams and Engineering on new program launches and component changes, implementing Design for Manufacturing and Assembly (DFMA) strategies.
• Assist in developing work instructions, Process FMEAs, and Control Plans related to new processes and process changes.
• Lead and participate in cross-functional team activities focused on maintaining and continuously improving departmental KPIs.
• Monitor departmental performance objectives and track continuous improvement metrics within CI teams.
• Support the investigation of customer and internal quality concerns and assist in developing and implementing corrective action plans to improve products and processes.
• Communicate process changes and provide training to Quality Technicians, Team Leaders, and team members to ensure effective implementation.
• Develop and implement error-proofing (Poka-Yoke) solutions to prevent assembly errors and improve process reliability.
• Research and evaluate new manufacturing technologies, benchmarking solutions against other Magna divisions and manufacturing facilities to determine applicability and potential benefits.
• Participate as a member of the Ergonomics Committee by identifying ergonomic concerns and helping develop solutions to improve workplace safety and efficiency.
• Serve as a Lean Thinker Champion by leading a designated production area in the Lean Thinker program and promoting continuous improvement initiatives.
• Collaborate with Maintenance and Controls teams to identify and implement required equipment, process, or control changes.
• Perform other duties and responsibilities as assigned.

Skills

Lean Manufacturing

Ergonomics

Team collaboration

Education

Bachelor’s degree in Industrial Engineering

Tools

AutoCAD

Microsoft Word

Microsoft Excel

MS Project

Job description

Job descriptions may display in multiple languages based on your language selection. What we offer: At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Group Summary: The Magna Exteriors portfolio of products includes access systems such as liftgates, exterior trim, modular systems, front-end modules including fascia, active aerodynamic systems and other lightweight structural components for automotive, commercial truck and other industrial markets. Recognized globally as an innovator in all aspects of vehicle exteriors, Magna provides everything needed, from materials development and design through manufacturing and assembly, to help automakers create sleek, state-of-the-art vehicles across the world.

Job Responsibilities

Looking for a hands-on career with new challenges every day? Join our team at DexSys and help optimize processes, improve equipment performance, and drive operational excellence.

Important Note: Our facility is proudly nicotine-free, both professionally and personally. Nicotine and 10-panel drug screenings are part of the pre-employment process.

What You’ll Be Doing

• Continuously improve manufacturing processes using Lean Manufacturing principles to enhance labor efficiency, productivity, and quality.
• Support new program launches by developing process flows, cell layouts, component flow plans, cycle-time estimates, and labor requirements, while tracking builds through pre-SOP activities.
• Collaborate with APQP teams and Engineering on new program launches and component changes, implementing Design for Manufacturing and Assembly (DFMA) strategies.
• Assist in developing work instructions, Process FMEAs, and Control Plans related to new processes and process changes.
• Lead and participate in cross-functional team activities focused on maintaining and continuously improving departmental Key Performance Indicators (KPIs).
• Monitor departmental performance objectives and track continuous improvement metrics within CI teams.
• Support the investigation of customer and internal quality concerns and assist in developing and implementing corrective action plans to improve products and processes.
• Communicate process changes and provide training to Quality Technicians, Team Leaders, and team members to ensure effective implementation.
• Develop and implement error-proofing (Poka-Yoke) solutions to prevent assembly errors and improve process reliability.
• Research and evaluate new manufacturing technologies, benchmarking solutions against other Magna divisions and manufacturing facilities to determine applicability and potential benefits.
• Participate as a member of the Ergonomics Committee by identifying ergonomic concerns and helping develop solutions to improve workplace safety and efficiency.
• Serve as a Lean Thinker Champion by leading a designated production area in the Lean Thinker program and promoting continuous improvement initiatives.
• Collaborate with Maintenance and Controls teams to identify and implement required equipment, process, or control changes.
• Perform other duties and responsibilities as assigned.

What We’re Looking For

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Engineering Technology, or a related field.
• Familiarity with Lean Manufacturing, synchronous manufacturing, and ergonomics.

Preferred Qualifications

• Proficiency with Microsoft Word, Excel, Project, and AutoCAD required.
• Ability to work independently with minimal supervision while contributing effectively as part of a team.
• Automotive manufacturing experience is a bonus!

Why Work at Magna?

At Magna you’re not just taking a job, you’re building a career with a global automotive leader.

Benefits & Perks

• 401(k) + Company Match
• Health, Dental & Vision Insurance
• Paid Time Off
• Tuition Reimbursement
• Employee Discounts
• Referral Program
• Professional Development Assistance
• Life Insurance
• Employee Assistance Program

Schedule Monday - Friday / 1st Shift *Weekends as needed

Location In-person

Awareness, Unity, Empowerment: At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity.

Magna takes the privacy of your personal information seriously.

AI-Assisted Screening Disclosure: As part of our commitment to a fair, consistent, and efficient recruitment process, we may use artificial intelligence (AI) tools to assist in the initial screening of applications submitted through our Workday system. These tools help identify qualifications and experience that align with the role requirements. Please note that AI is used solely to support our recruiters. Final decisions are always made by the hiring manager and the hiring team. Importantly, no applicant data is shared externally through these AI tools. All information remains securely within our systems and is handled in accordance with our privacy and data protection policies. Under conditions defined by applicable law, you may have the right to request an explanation of how AI is used to support decision-making. If you have any questions or concerns about this process, feel free to contact our Talent Attraction team.

Worker Type: Regular / Permanent

Group: Magna Exteriors

We see a future where everyone can live and move without limitations. That’s why we are developing technologies, systems and concepts that make vehicles safer and cleaner, while serving our communities, the planet and, above all, people. In the right environment, your ideas can turn into industry-changing automotive technologies and improve the lives of people around the world.

Let's create the future of mobility, together.

Learn more about us: Sustainability Innovation Interview-Tips