AOI Operator I – Electronics Manufacturing (PCBA / SMT)

J&T; Seymour (CT); On-site; USD 42,000 - 64,000; Full time

Job summary

J&T is seeking an AOI Operator I for electronics manufacturing in Seymour, CT. You will set up, run, and monitor AOI inspections on PCBAs to identify defects and ensure first-pass yield targets.

Responsibilities include loading boards, maintaining ESD safety, logging defects in the MIS, and mentoring peers. IPC-A-610 certification and basic math/IT skills are valued in a high-reliability environment.

Qualifications

• High School Diploma or equivalent (GED).
• 0 to 3 years of related industry experience in electronics manufacturing, SMT assembly, or quality inspection.
• IPC-A-610 Certification required (or ability to obtain upon hire).
• Component Identification training required (resistors, capacitors, diodes, IC packages, polarity markings).
• Shop Floor Tracking Systems / MIS (e.g., Aegis).
• Basic computer proficiency (navigating directory structures, application launch, and system shutdown).
• Basic mathematical proficiency (addition, subtraction, multiplication, and division across whole numbers, fractions, and decimals).
• Strong attention to detail and ability to interpret instructions furnished in written, oral, or schematic form.
• Effective verbal and written communication skills in English.
• Positive, cooperative approach to team problem-solving and process adjustments.

Responsibilities

• Operate AOI equipment according to standards and schedules.
• Load, run, and unload boards while preventing ESD damage.
• Code or modify basic inspection programs to optimize performance.
• Perform optical inspection to identify anomalies (misalignments, bridging, solder balls, tombstoning, polarity, missing/inverted parts).
• Record defects and dispositions using the MIS (Aegis).
• Address routine feed issues and escalate systemic quality trends to supervisors.
• Assist in training and mentoring AOI operators on SOPs and standards.
• Communicate with SMT operators, hand solder technicians, and line leads.
• Adhere to OSHA and SDS procedures.

Skills

Attention to detail

Verbal and written English

Team problem solving

Basic computer skills

Education

High School Diploma or GED

Tools

Aegis MIS

Job description

AOI Operator I – Electronics Manufacturing (PCBA / SMT)

Location: Seymour, CT

Position Type: Full-Time

Department: Quality Inspection / SMT Manufacturing

Industry: Electronics Manufacturing Services (EMS)

Position Overview

The AOI Operator I is responsible for operating Automated Optical Inspection (AOI) equipment to identify and classify soldering, placement, and component anomalies on printed circuit board assemblies (PCBAs). Operating within a high-reliability electronics manufacturing environment, this role sets up inspection recipes, loads and runs production boards, records defect logs, and assists with operator cross-training to support first-pass yield and quality compliance.

Equipment Operation & Program Execution:

Operate, monitor, and maintain Automated Optical Inspection (AOI) equipment according to established manufacturing standards and build schedules.

Select, load, and verify proper inspection programs matching specific PCBA part numbers and revision levels.

Safely load, index, run, and unload boards through the inspection process while preventing mechanical and electrostatic discharge (ESD) damage.

Code or modify basic equipment programs and routine parameters as required to optimize inspection performance.

Defect Classification & Data Logging:

Perform optical and automated inspection to identify assembly anomalies (e.g., misalignments, bridging, solder balls, tombstoning, incorrect polarity, and missing or inverted parts).

Record defects, false calls, and inspection dispositions accurately using the Manufacturing Execution System / Shop Floor Tracking software (Aegis MIS).

Address routine mechanical feed issues and elevate systemic or recurring quality trends to supervisors and manufacturing engineers.

Assist in training and mentoring incoming or peer AOI operators on standard operating procedures and inspection standards.

Communicate proactively and courteously with SMT line operators, hand solder technicians, and line leads.

Adhere strictly to company safety standards, OSHA guidelines, and Safety Data Sheet (SDS) procedures.

Qualifications & Requirements

Education & Experience:

High School Diploma or equivalent (GED).

0 to 3 years of related industry experience in electronics manufacturing, SMT assembly, or quality inspection.

Certifications & Training:

IPC-A-610 Certification required (or ability to obtain upon hire).

Component Identification training required (resistors, capacitors, diodes, IC packages, polarity markings).

Technical & System Skills:

Working knowledge of or direct proficiency with Shop Floor Tracking Systems / MIS (e.g., Aegis).

Basic computer proficiency (navigating directory structures, application launch, and system shutdown).

Basic mathematical proficiency (addition, subtraction, multiplication, and division across whole numbers, fractions, and decimals).

Core Competencies:

Strong attention to detail and ability to interpret instructions furnished in written, oral, or schematic form.

Effective verbal and written communication skills in English.

Positive, cooperative approach to team problem-solving and process adjustments.

Physical Demands & Work Environment

Regularly required to stand, walk, sit, reach, and handle fine components.

Requires specific visual capabilities including close vision, color vision, depth perception, peripheral vision, and ability to adjust focus.

Frequently lift/move up to 10 lbs; occasionally lift/move up to 25 lbs.

Frequent exposure to moving mechanical parts; occasional exposure to airborne particles, chemical fumes, or low-level vibration.

Mandatory use of Personal Protective Equipment (PPE) and ESD protection (ESD smocks, heel grounders, and wrist straps) per OSHA and facility requirements.