AOG Travel Mechanic

STS Technical Services; Chicago (IL); On-site; USD 90,000 - 130,000; Full time

Job summary

STS Technical Services is seeking experienced AOG Travel Mechanics to support aircraft maintenance and troubleshooting operations for a leading aviation client. This highly mobile role requires frequent travel and the ability to work at base and remote sites to recover aircraft on schedule.

As an AOG Travel Mechanic you will inspect, troubleshoot, and repair transport-category aircraft, mentor junior mechanics, and coordinate materials and shift-wide repair activities while maintaining safety

Qualifications

• High school diploma or equivalent required.
• FAA A&P license required with relevant airframe knowledge.
• RII authorization and engine run qualification on Boeing aircraft preferred.
• Bore scope certification on major engines (CFM, Pratt & Whitney, GE-90).
• Formal systems/avionics training on Boeing platforms preferred.

Responsibilities

• Troubleshoot and repair technical discrepancies on company aircraft.
• Perform inspections in accordance with FAA procedures.
• Utilize electronic test equipment and diagnostic tools to identify faults.
• Interpret blueprints, drawings, and technical orders.
• Maintain and inspect tooling and equipment.
• Communicate with Maintenance Control regarding discrepancies and resolutions.
• Ensure all aircraft documentation is completed accurately and in compliance.
• Provide guidance and mentorship to entry-level and contract mechanics.
• Coordinate materials, tools, and shift-wide repair activities.
• Conduct inventories of parts as needed.
• Assist other departments to ensure timely aircraft departures.

Skills

Troubleshooting

English proficiency

Documentation

Communication

Teamwork

Organization

Physical fitness

Education

High school diploma or equivalent

FAA Airframe & Powerplant License

RII authorization & engine run qualification

Bore scope certification

Boeing training (737/747/777)

Tools

Microsoft Office

Job description

Location: Chicago, Illinois (Base Location)

Employment Type: Full-Time

Travel: Frequent AOG recovery and project-based travel required

Eligible Locations: Candidates must live near Miami (MIA), Anchorage (ANC), Chicago (ORD), or New York (JFK), or be willing to relocate. Relocation assistance may be available.

STS Technical Services is hiring experienced AOG Travel Mechanics to support aircraft maintenance and troubleshooting operations for a leading aviation client. This is a highly mobile role, ideal for seasoned professionals who are ready to travel, adapt quickly, and solve complex technical issues on transport-category aircraft.

Position Summary

As an AOG Travel Mechanic, you will be responsible for inspecting, troubleshooting, and repairing aircraft at both base and remote locations. You'll work independently or alongside contracted personnel to ensure safety, compliance, and on-time aircraft recovery. You will also support the development of junior mechanics while playing a key role in coordinating materials and repair strategies for each shift.

Key Responsibilities

• Troubleshoot and repair technical discrepancies on company aircraft
• Perform inspections in accordance with company and FAA procedures
• Utilize electronic test equipment and diagnostic tools to identify system faults
• Interpret blueprints, drawings, schematics, and technical orders
• Maintain and inspect company tooling and equipment
• Communicate directly with Maintenance Control regarding discrepancies and resolutions
• Ensure all aircraft documentation is completed accurately and in compliance
• Provide guidance and mentorship to entry-level and contract mechanics
• Coordinate materials, tools, and shift-wide repair activities
• Conduct manual and aircraft parts inventories as needed
• Assist other departments to ensure timely aircraft departures
• Perform additional duties as assigned

Required Qualifications

• High school diploma or equivalent
• Minimum 7 years of aircraft maintenance experience on transport-category aircraft
• Boeing 737, 747-400, 747-800, and 777 Gen Fam training (preferred)
• RII authorization and unrestricted engine run qualification on Boeing aircraft
• Bore scope certification on CFM, Pratt & Whitney, or GE-90 engines
• Valid FAA Airframe & Powerplant License
• Formal systems/avionics training on Boeing platforms
• Valid passport and the ability to travel regularly for AOG support

Skills & Competencies

• Strong troubleshooting and technical repair skills
• Fluent in reading, writing, and speaking English
• Proficient with Microsoft Office and digital maintenance manuals
• Highly organized with strong verbal and written communication skillsPhysically capable of lifting parts and working in variable weather conditions
• Willingness to work rotating shifts, including nights, weekends, and holidays
• Team-focused mindset with the ability to perform in high-pressure situations