AFP Manufacturing Engineer II

Aleron; Bertram (TX); On-site; USD 95,000 - 114,000; Full time

Job summary

Aleron is seeking an AFP Manufacturing Engineer II for our Bertram, TX location. This direct-hire role focuses on developing and optimizing automated fiber placement processes for aerospace components.

You will program AFP machines, verify paths, and collaborate with design, NC programming, operations, quality, and maintenance teams to ensure high quality, efficient production and on-time delivery.

Qualifications

• Bachelor's degree in mechanical engineering or related field.
• 5+ years in carbon fiber composite aerospace manufacturing.
• 5+ years interrogating machine efficiency and implementing process improvements.
• 5+ years of Automated Fiber Placement experience.

Responsibilities

• Oversee AFP ply programs for composite parts using Ingersoll Gen2, Vericut programming tools, ensuring conformance to design intent.
• Support machine setup, calibration, and laser alignment for first article and production runs.
• Analyze and optimize AFP paths to minimize defects and improve efficiency.
• Validate AFP programs with simulations and dry runs and assist operators during start-ups.
• Collaborate with design for manufacturability feedback for AFP parts.
• Investigate issues and coordinate with maintenance and support teams.

Skills

AFP experience

Machine efficiency

Process improvements

Automated Fiber Placement

Education

Bachelor's degree in Mechanical Engineering

Tools

Ingersoll Gen2

Vericut

AFP programming

Job description

Description

Job Title: AFP Manufacturing Engineer II

Location: Bertram, TX

Employment: Direct Hire

Industry: Manufacturing

Compensation: $ 95-$114K /yr

Schedule: 40 hours /week

About the Opportunity:

• The Automated Fiber Placement (AFP) Engineer is responsible for the development, and optimization of automated composite layup processes and overseeing the AFP programming process using Ingersoll AFP systems.
• This role supports production and engineering by generating precise ply programs, improving part quality, reducing cycle time, and troubleshooting AFP-related issues in the manufacture of complex aerospace components.
• The AFP Engineer works closely with design engineering, NC programming, operations, quality, and maintenance teams.

Why You'll Love Working Here:

• Supportive, team-driven culture that values collaboration, transparency, and accountability
• Opportunity to grow your career with a global workforce solutions leader serving multiple industries
• People-first environment that encourages employees to bring their authentic selves to work
• Strong focus on partnership, innovation, and delivering meaningful results for clients and candidates

Why This Opportunity is Exciting:

• This role offers the chance to join a company that prioritizes both people and performance-where your contributions directly impact client success while giving you room to grow and develop professionally.

About Acara Solutions

• Acara is a premier recruiting and workforce solutions provider-we help companies compete for talent. With a legacy of experience in various industries worldwide, we partner with clients, listen to their needs, and customize visionary talent solutions that drive desired business outcomes. We leverage decades of experience to deliver contingent staffing, direct placement, executive search, and workforce services worldwide.

What You'll Do:

• Oversee the development AFP ply programs for composite parts using Ingersoll Gen2, (VCP) Vericut Composite Programming, and (VCS) Vericut Composite Simulation programming tools and simulation software, ensuring conformance to design intent and manufacturing constraintsTranslate engineering models, ply books, and lamination schedules into executable AFP paths with accurate fiber orientation, coverage, and boundaries
• Support Ingersoll machine setup, calibration, and laser alignment for first article and repeatable production runs
• Analyze and optimize machine pathing to minimize defects (e.g., gaps, overlaps, tow steering errors), improve machine efficiency, and extend tool life
• Review and validate AFP programs with simulations and dry runs, working alongside operators during production start-ups
• Collaborate with design engineering to provide design for manufacturability (DFM) feedback for composite parts intended for AFP
• Investigate and resolve machine and process-related issues, working cross-functionally with maintenance and Ingersoll technical support as needed
• Participate in tooling design reviews to ensure compatibility with AFP head dimensions, access, and laser projection systems
• Implement and document process improvements, material usage reductions, and automation enhancements
• Work with facilities team to enhance critical spares documentation and write PM plans.
• Develop and maintain standard work instructions, AFP best practices, and process documentation
• Support audits, root cause investigations, and corrective actions involving AFP-manufactured parts
• Maintains composure under pressure while successfully managing multiple deadlines
• Being at work on time and maintaining good attendance is a condition of employment and is an essential function of the job
• Must have excellent communication skills, both verbal and written in the English language

What You'll Bring:

• Bachelor's Degree in Mechanical Engineering
• 5+years of experience in carbon fiber composite aerospace manufacturing
• 5+years of experience in interrogating machine efficiency and implementing process improvements to reduce time and waste.
• 5+years of experience in Automated Fiber Placement

What Sets You Apart:

• Masters Degree
• Strong technical aptitude and ability to quickly become an expert on complex hardware.
• Proficiency in CAD software and AFP Programming.
• Excellent communication skills and ability to collaborate effectively with cross-functional teams.
• Demonstrated track record of driving process improvements and delivering results in a fast-paced environment.
• High level of initiative, self-motivation, and ability to thrive in a dynamic and challenging work environment.
• Excellent problem-solving and analytical abilities.
• 5+ years working in a aerospace manufacturing or engineering environment with a bachelor's degree in mechanical, aerospace, or similar area.
• Experience with capital equipment implementation.
• Six Sigma or Lean manufacturing Black Belt certification

Additional Information:

• Upon offer of employment, the individual will be subject to a background check.
• In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the necessary employment eligibility verification form upon hire.
• Under the International Traffic in Arms Regulations (ITAR), all employees assigned to this client must provide documentation verifying their status as a 'U.S. Person', as defined in ITAR clause 120.15. A U.S. Person is a protected individual under the anti-discrimination provisions of U.S. immigration laws.

Aleron companies (Acara Solutions, Aleron Shared Resources, Broadleaf Results, Lume Strategies, TalentRise, Viaduct) are an Equal Opportunity Employer. Race/Color/Gender/Religion/National Origin/Disability/Veteran.

Applicants for this position must be legally authorized to work in the United States. This position does not meet the employment requirements for individuals with F-1 OPT STEM work authorization status.