Aerospace Module Quality Engineer - FAI & Supplier Quality

Expleo; Washington (District of Columbia); On-site; USD 69,000 - 115,000; Full time

Benefits offered by this job

Competitive pay

Comprehensive benefits

Paid holidays & PTO

Career development

Team culture

Job summary

Expleo Group USA seeks a Module Quality Engineer to support aerospace programs focusing on product quality assurance, inspection planning, FAI, supplier quality, and continuous improvement. You will work with engineering, manufacturing, and program teams to integrate quality throughout development and production lifecycle.

The role requires 5+ years in aerospace quality, expertise in composite manufacturing quality, PFMEA, and AS9100/AS9102 knowledge.

Qualifications

• Bachelor's Degree in Engineering, Quality, Manufacturing, Aerospace, or a related technical discipline.
• 5+ years of quality engineering experience within aerospace, aviation, defense, or advanced manufacturing environments.
• Strong background supporting composite manufacturing processes and aerospace quality systems.
• Experience creating, executing, and supporting First Article Inspections (FAI).
• Knowledge of AS9100, AS9102, and aerospace quality standards.
• Experience defining supplier quality control plans and supplier quality processes.
• Proficiency with blueprint reading and GD&T.

Responsibilities

• Develop and implement quality plans for aircraft modules, assemblies, and components.
• Ensure product compliance with engineering drawings, specifications, aerospace standards, and customer requirements.
• Support production readiness activities by establishing inspection and verification processes.
• Drive continuous improvement initiatives focused on quality, process capability, and defect reduction.
• Collaborate with Engineering, Manufacturing, and Program teams to integrate quality requirements throughout development and production lifecycle.
• Support risk-based quality strategies and process controls.
• Create and maintain detailed inspection plans for composite and structural components.
• Define critical characteristics, inspection requirements, and acceptance criteria.

Skills

Quality engineering

Root cause analysis

PFMEA

AS9100 knowledge

GD&T

Supplier quality

Continuous improvement

Communication

Education

Bachelor's degree in Engineering/Quality/Aerospace

Tools

SPC

Job description

Expleo Group USA seeks a Module Quality Engineer to support aerospace programs focusing on product quality assurance, inspection planning, FAI, supplier quality, and continuous improvement. You will work with engineering, manufacturing, and program teams to integrate quality throughout development and production lifecycle.

The role requires 5+ years in aerospace quality, expertise in composite manufacturing quality, PFMEA, and AS9100/AS9102 knowledge.