Aerospace Engineer - DAS - East Alton

West Star Aviation; East Alton (IL); On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Relocation assistance up to $7500

Medical, Dental and Vision coverage

401(k) match

Weekly pay days

Time off accruals

Bonus opportunities

Job summary

DAS Aviation is seeking an Aerospace Engineer to provide high-level technical support for growing aircraft maintenance operations. The role includes designing and analyzing repairs for FAA‑compliant airframe work and researching complex aircraft data to drive fleet reliability.

The candidate will travel up to 10% to support maintenance and coordinate with customers, vendors, and internal teams, leveraging strong engineering fundamentals and problem‑solving skills.

Qualifications

• 3+ years aerospace engineering experience.
• Bachelor’s or Associate degree in Engineering is required.
• A&P License or equivalent experience preferred.

Responsibilities

• Provide high‑level technical support for aircraft maintenance operations.
• Design, draft, and analyze repairs and alterations for aircraft structures per FAA regulations.
• Research and interpret aircraft data (AMM, IPC, SRM, CMM).
• Lead reliability and fleet‑level maintenance initiatives; manage technical writing and customer coordination.
• Travel up to 10% to support maintenance activities across the USA.

Skills

A&P License

AMM/IPC/SRM/CMM data reading

Structural repair experience

Safety/compliance mindset

Education

Bachelor’s or Associate degree in Engineering

High school diploma or equivalent

Tools

MS Office

Job description

Overview

DAS Aviation is a premier supplier of aircraft parts and repair assets, dedicated to delivering value, reliability, and innovative solutions to the global business aviation community.

Benefits

When you join our team, we don’t think you should wait for your benefits to kick in. That's why when you start, they start with you! This includes:

• Medical, dental, and vision coverage
• 401K match
• Time off accruals
• Weekly pay days
• Relocation assistance of up to $7500
• And much more

We don’t want you to live to work, we want you to work and live.

Responsibilities

As an Aerospace Engineer at DAS Aviation, you will provide high-level technical support for our growing aircraft maintenance operations, including:

• Structural Design & Analysis: Design, draft, and analyze repairs and alterations for aircraft structures while ensuring full compliance with FAA regulations.
• Technical Research: Extensively research and interpret aircraft technical data, including AMM, IPC, SRM, and CMM manuals.
• On-Wing Technical Support: Provide hands-on support for difficult repair evaluations and convert recurring AOG (Aircraft on Ground) events into long-term fleet solutions.
• Reliability Management: Lead fleet-wide maintenance reliability projects and analyze system performance to improve aircraft availability and reduce costs.
• Project Coordination: Manage administrative tasks, technical writing, and direct customer coordination, including occasional night or weekend support.
• Operational Travel: Travel up to 10% to various customer and vendor locations across the USA to support maintenance efforts.
• Perform any other job-related duties as assigned by supervisor or management.

Requirements/Qualifications

Your Education:

• High school diploma or equivalent.
• A bachelor’s or associate degree from an accredited institution in Engineering.
• A valid driver’s license approved for airline travel and/or a valid passport is ideal but not required.

Your Experience:

• A&P License, Maintenance Control, Aircraft Cabin Entertainment/Avionics experience, or other shop experience preferred.
• Work experience of 3+ years.
• Structural repair experience.
• Extensive experience in reading/researching aircraft AMM/IPC/SRM/CMM Data.
• Experience in corporate aircraft supporting Part 145 repair stations is preferred.

Your Initiative:

• Team players who are self-motivated and able to perform in a fast-paced environment.

Your Sense of Responsibility:

• Attendance: Attend work every day as scheduled, including overtime and weekend assignments.
• Communication: Notify supervisor in advance of shift starting if unable to work.
• Transportation: You must have reliable transportation to get to work each day.
• Compliance: Perform all work in accordance with Federal Aviation Administration guidelines.
• Safety: Follow all company and safety rules during performance of duties.
• Customer Orientation: Maintain customer-oriented work habits.

Physical Requirements

• Lift at least 50 lbs.
• Routine walking, bending, squatting, or sitting.
• Routine or repetitive physical motion with arms and hands.

Mental Requirements

• Understanding and implementation of regulations and guidelines.
• Exercise good judgement in determining activities and tasks, as needed, to properly complete assignments.
• Possess strong organizational and time management skills.
• Proficiency in reading/researching aircraft technical data (practical exam to be given).

Working Conditions

The majority of work will be accomplished in a heated shop or office environment.

Equipment Used

Microsoft Office Suite and other company technology systems.

Compensation & Benefit Information

The salary rate for this position generally ranges between $90,000 - $130,000. Actual rate will vary based on various factors including location, experience, and performance. Additional compensation includes a shift differential for alternate shifts, a semi-annual discretionary bonus, 401(k) company match, and employer contribution to a Health Savings Account (HSA).

West Star Aviation’s Benefits

• Benefits Effective Day One for Eligible Employees
• Medical, Dental and Vision Coverage with Health Savings Account (HSA) and Flexible Spending Account (FSA) options
• Life Insurance, Disability Benefits & Supplemental Benefits
• 401(k) Plan with Employee Contributions & Employer Match
• Paid Company Holidays & Weekly Paid Time Off Accruals
• Flexible Work Schedules include 5x8, 4x10, and 3x12
• Weekly Competitive & Industry Leading Pay means you are paid more often
• Bonus Opportunity based on Company and Site Performance
• Internal Mobility & Career Advancement opportunities