Advanced Packaging Process Engineer, Silicon Technology (Starlink)

Latent AI; Bastrop (TX); On-site; USD 85,000 - 110,000; Full time

Job summary

A leading aerospace technology company is seeking an Advanced Packaging Process Engineer to own assembly processes and develop new technologies for semiconductor packaging in the Starlink project. You will be responsible for the full lifecycle from concept to production, ensuring reliability and efficiency in packaging processes. Ideal candidates possess a bachelor's degree in engineering and have industry experience in microelectronics packaging. This role is crucial for improving high-speed internet access globally and requires collaboration with multiple engineering teams.

Qualifications

• Bachelor’s degree in relevant engineering discipline.
• 1+ years with semiconductor packaging processing equipment.
• Knowledge of packaging design from internships is acceptable.

Responsibilities

• Own packaging processes from concept to mass production.
• Develop technologies and establish assembly baselines.
• Manage new product introduction for packaging lines.
• Select equipment and materials to meet production targets.
• Collaborate with cross-functional teams.

Skills

Semiconductor packaging design

Process development

Equipment testing

Material selection

Education

Bachelor’s degree in electrical engineering

Mechanical engineering

Chemical engineering

Materials science

Physics

Job description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

ADVANCED PACKAGING PROCESS ENGINEER, SILICON TECHNOLOGY (STARLINK)

SpaceX is leveraging its experience building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation, providing fast, reliable internet to millions of users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact. As we continue to upgrade and expand the constellation, we’re looking for best‑in‑class engineers to join the team.

In true SpaceX fashion, Starlink is taking the next step in vertical integration by bringing advanced silicon packaging and assembly in-house for development and manufacturing. We are looking for hands‑on, dynamic engineers with expertise in semiconductor packaging design, process development, equipment, and testing. You will assume full ownership of packaging products and process modules and take them from concept to mass production as we strive to make Starlink more affordable to those who need it most.

RESPONSIBILITIES

• Own packaging assembly processes from concept to mass production, including equipment and material selection for wafer‑level and chip‑level systems
• Develop new technologies and establish baselines for assembly and packaging, including wafer grinding, wafer dicing, lithography, lamination, plating, etching, SMT, flip chip, bonding, molding, underfill, dispense, sputter, lid attach, and solder ball attach, and next‑generation panel‑level packaging processes
• Bring‑up for new product introduction (NPI) and new technology introduction (NTI) for assembly packaging lines
• Own packaging prototypes, product development, and release to production
• Select equipment and material to meet quality, reliability, cost, yield, and production targets
• Interface with equipment and material suppliers including continuous improvement plans, cost reduction, and productivity improvements
• Cross‑functional interface with silicon design, materials, thermal, systems, and production teams
• Implement advanced packaging solutions into SpaceX next generation products on Earth, in orbit, and beyond

BASIC QUALIFICATIONS

• Bachelor’s degree in electrical engineering, mechanical engineering, chemical engineering, materials science, physics, or other engineering discipline
• 1+ years working with semiconductor packaging processing equipment, silicon, microelectronics, or packaging design (internship experience applicable)

PREFERRED SKILLS AND EXPERIENCE

• Advanced technical degree
• 3+ years industry experience with microelectronics packaging development
• Hands‑on packaging, PCB, PCBA, or SMT assembly experience
• OSAT (outsource semiconductor assembly and test) experience

ADDITIONAL REQUIREMENTS

• Ability to work extended hours or weekends as needed for mission critical deadlines

ITAR REQUIREMENTS

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affi­… and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to [e-mail].