Advanced Microfabrication Technology Engineer

Amphenol Communications Solutions; Yocumtown (PA); On-site; USD 90,000 - 140,000; Full time

Job summary

Amphenol Communications Solutions seeks an Advanced Microfabrication Technology Engineer to evaluate, develop, and optimize microfabrication processes for high-precision interconnect components. You will lead lab and pilot-scale experiments to prototype emerging technologies, and collaborate with cross-functional teams to translate design needs into manufacturable solutions.

The role requires 5+ years in microfabrication, proficiency with Creo/SolidWorks/NX and data analysis tools, plus strong

Qualifications

• Requires a Bachelor's degree in Mechanical/Materials/Engineering or related field.
• 5+ years of microfabrication/microscale manufacturing experience preferred.
• Hands-on with multiple microfabrication methods (lithography, laser micromachining, micro-EDM, stamping).
• Experience developing/qualifying processes for very small components (tolerance, fixturing).
• Experience with micro-assembly techniques (laser welding, micro-soldering, adhesives).
• Strong data analysis and DOE/capability studies skills; familiarity with metrology.

Responsibilities

• Evaluate, develop, and optimize microfabrication processes for high-precision components.
• Lead lab and pilot-scale experiments to prototype microfabrication technologies.
• Develop and qualify micro-assembly processes including fixturing and alignment strategies.
• Define DOE plans and process maps to ensure repeatable manufacturing outcomes.
• Support metrology and characterization; correlate feature quality to performance.
• Translate R&D learning into scalable production processes with suppliers.

Skills

Microfabrication

Process development

DOE

Data analysis

Creo

SolidWorks

NX

MATLAB

MS Excel

Education

Bachelor's degree

Master's degree preferred

Tools

Creo

SolidWorks

NX

MATLAB

MS Excel

Job description

Location: Yocumtown, PA Department: Engineering Posted: 9/21/2026 Location Name: HSIO-Valley Green

Wage: Depends on Experience

Position: Advanced Microfabrication Technology Engineer

Location

Etters, PA

Responsibilities

• Evaluate, develop, and optimize micro-fabrication processes to produce high precision interconnect/connector components (e.g., contacts, shields, spring elements, micro-housings, and alignment features).
• Lead lab and pilot-scale experiments to prototype and validate emerging microfabrication and micro-assembly technologies for next generation Telecom/Datacom products.
• Develop and qualify micro-assembly processes for very small parts, including fixturing, alignment strategies, and robust part handling methods; support semi-automation/automation concepts (vision alignment, pick-and-place, error-proofing).
• Assess and apply multiple microfabrication methods as appropriate, such as photolithography/patterned processing, precision etching, laser micromachining, micro-EDM, micro-stamping/forming, electroforming/plating-based fabrication, and micro-injection molding or insert molding.
• Define process windows and characterization plans (DOE, process maps, capability studies, measurement system inputs) to ensure repeatable, scalable manufacturing outcomes.
• Support metrology and characterization (optical/digital microscopy, profilometry, cross-sectioning, SEM as needed) and correlate feature quality to performance and reliability.
• Perform root cause analysis and implement corrective actions for yield, dimensional, assembly, and reliability issues involving micro-scale components and processes.
• Collaborate with Development, NPI, Signal and Mechanical Integrity teams to translate design needs, customer requirements, and cost-reduction opportunities into manufacturable micro-scale solutions.
• Interface with suppliers, tool shops, equipment vendors, research labs, and universities to assess emerging microfabrication technologies; support qualification, technology transfer, and scale-up to manufacturing teams.
• Document technical findings, prepare reports, and communicate recommendations to stakeholders in a detailed manner.

Qualifications

• Bachelor's degree in Mechanical Engineering, Materials Science, Manufacturing Engineering, Electrical Engineering, Chemical Engineering, Physics, or related discipline (Master's or PhD preferred).
• 5+ years of experience in microfabrication and/or micro-scale manufacturing/assembly (connector/interconnect, communications electronics, semiconductor packaging, micro-optics, medical devices, MEMS, or precision electromechanics preferred).
• Hands-on knowledge of multiple microfabrication methods (e.g., lithography/patterning, laser micromachining, micro-EDM, micro-stamping, electroforming/plating, micro-injection molding).
• Experience developing and qualifying processes for very small components, including tolerance management, fixturing, and part handling.
• Experience with joining and micro-assembly techniques such as laser welding, micro-soldering, adhesives, crimping/swaging, and precision mechanical assembly.
• Proficiency in data analysis tools (MS Excel, Minitab, MATLAB or equivalent) and statistical problem solving (DOE, capability, MSA).
• Familiarity with metrology and characterization techniques (optical microscopy, profilometry, cross-sectioning/SEM, mechanical testing) and ability to link micro-scale variation to performance.
• Experience interfacing with suppliers and equipment vendors; ability to translate R&D learning into scalable production processes.
• Experience with solid modeling tools - Creo and/or SolidWorks and/or NX; ability to collaborate with tooling and automation teams.
• Collaborative mindset and excellent communication skills with a desire and ability to make hands-on positive impact.

Amphenol Corporation is proud of our reputation as an excellent employer. Our focus is to provide the highest level of support and responsiveness to both our employees and our customers, the world's largest technology companies. Amphenol Corporation offers the opportunity for career growth within a global organization. We believe that Amphenol Corporation is unique in that every employee, regardless of his or her position, has the ability to positively impact the business.

Amphenol is an "Equal Opportunity Employer" - Minority/Female/Disabled/Veteran/Sexual Orientation/Gender Identity/National Origin. For additional company information please visit our website at https://www.amphenol-cs.com/