Adv Mechanical Eng 1

Moseley Technical Services, Inc.; Marion (VA); On-site; USD 105,000 - 125,000; Full time

Job summary

Moseley Technical Services, Inc. is seeking a Senior Composite Materials & Process Engineer in Marion, VA to support advanced aerospace and defense programs. The role focuses on composite fabrication, autoclave curing, RTM, adhesive bonding, and resin chemistry to develop robust processes and specifications.

The candidate will lead engineering tasks, write test plans, contribute to IRAD projects, and help develop cost estimates and technical documentation while traveling up to 10% as needed.

Qualifications

• U.S. Citizenship required by Federal Law.
• Must be able to obtain a DoD Secret clearance.
• Bachelor's degree in Mechanical Engineering or related STEM field with 5+ years of experience.
• Hands-on experience with composite manufacturing processes: hand lay-up, autoclave cure, RTM.
• Strong knowledge of polymer chemistry: epoxy, BMI, polyimide, cyanate ester resins.
• Prepreg fabrics and unidirectional tapes.
• Proficiency in composite materials testing and process control.
• Travel: Up to 10%.

Responsibilities

• Lead strategic engineering tasks or small projects to meet technical goals.
• Investigate materials and process-related issues on production programs and propose technical solutions.
• Support qualification testing: write test plans, assist with on-site testing, and generate test reports.
• Contribute to IRAD projects focused on process innovation and material technologies.
• Develop and write process specifications and work instructions for composite fabrication.
• Participate in proposal development, including cost estimation and technical writing.
• Engage in feasibility studies and testing of new and modified designs.
• Execute project tasks within scope, schedule, and budget; identify and mitigate technical risks.

Skills

Composite manufacturing

Autoclave curing

Resin transfer molding (RTM)

Adhesive bonding

Polymer chemistry

Composite testing

Process specifications

Engineering drawings

Education

Bachelor's degree in Mechanical Engineering

Master's degree in Mechanical Engineering (optional)

Job description

Senior Composite Materials & Process Engineer

Onsite in Marion, VA | Estimated Pay Range: $105,000-$125,000

We are hiring a Senior Composite Materials & Process Engineer in Marion, VA, to support advanced composite manufacturing, materials engineering, and process development for mission-critical aerospace and defense systems. This role requires expertise in composite fabrication, autoclave curing, resin transfer molding (RTM), adhesive bonding, polymer chemistry, composite testing, and process specification development supporting advanced defense manufacturing and R&D initiatives

Responsibilities

• Lead strategic engineering tasks or small projects to meet technical goals
• Investigate materials and process-related issues on production programs and propose technical solutions
• Support qualification testing: write test plans, assist with on-site testing, and generate test reports
• Contribute to Internal R&D (IRAD) projects focused on process innovation and material technologies
• Develop and write process specifications and work instructions for composite fabrication
• Participate in proposal development, including cost estimation and technical writing
• Engage in feasibility studies and testing of new and modified designs
• Execute project tasks within scope, schedule, and budget; identify and mitigate technical risks

Qualifications

• U.S. Citizenship is required by Federal Law
• Must be able to obtain a DoD Secret clearance
• Bachelor's degree in Mechanical Engineering or a related STEM field and 5+ years of relevant experience (Or Master's degree and 3+ years of experience)
• Hands-on experience with composite manufacturing processes, including:
  • Hand lay-up/autoclave cure
  • Adhesive bonding
  • Resin transfer molding (RTM)
• Strong knowledge of polymer chemistry, including:
  • Epoxy, BMI, polyimide, and cyanate ester resins
• Prepreg fabrics and unidirectional tapes
• Proficiency in:
  • Composite materials testing (mechanical and thermal)
  • Chemical surface treatments, electroplating, and metal etching on non-metallic substrates
• Spec development, operator training, and process control
• Experience with engineering drawings and technical specifications
• Familiarity with coatings is a plus
• Travel: Infrequent, up to 10%

What to Expect

Applicants selected for employment will be required to pass a pre-employment drug screening and background investigation, which may include education, criminal, and work history verifications.Accepted applicants will be eligible for benefits, including medical and supplemental insurance, and a 401(k) plan. Appreciation and gratitude for employees are hallmarks of organizations with low turnover.

Moseley Technical Services, Inc. is an AA/EEO/Veterans/Disabled Employer.

Reach out to Katrina Nelson - (Email) [e-mail]

Moseley Technical Services, Inc. (Moseley) was incorporated in 1994 to provide engineering and professional services to the aerospace/defense, manufacturing, government, and commercial industries. Our Mission is to deliver superior service to our customers and employees. We have been successful in our vision by building long-term relationships with customers and employees through integrity, transparency, and appreciation.We stand by our 30-year-old commitment of "World Class Service. World Class Company."