ABB Robotics Technician: Programming & Troubleshooting

Gabletek; Lafayette (IN); On-site; USD 65,000 - 85,000; Full time

Job summary

ABB Robotics Technician in Lafayette, IN, on 1st and 3rd shifts, supports and maintains automated robotic systems in a high-volume manufacturing environment. You’ll work with ABB robotic cells, PLC controlled systems and related automation equipment to keep production safe and efficient.

The role covers robot programming, troubleshooting, production support and process optimization, with emphasis on minimizing downtime and improving reliability.

Qualifications

• Experience programming and troubleshooting ABB robotic systems in an industrial manufacturing environment.
• Knowledge of robotics and automation systems, electrical circuitry and controls, pneumatics and hydraulics, industrial mechanics.
• Ability to troubleshoot electrical systems using schematics and prints.
• Experience with TCP setup and verification, I/O troubleshooting and simulation, program touch-ups and path modifications.
• Familiarity with PLC controlled manufacturing equipment.
• Proficient with Microsoft Office (Word, Excel, Outlook).
• Strong communication and problem solving skills.
• Ability to prioritize tasks in a fast-paced production environment.

Responsibilities

• Provide production support to automated robotic cells and robotic manufacturing systems.
• Troubleshoot ABB robots and recover from faults, alarms, crashes and production interruptions, getting systems back up quickly and safely.
• Write, modify, optimize and troubleshoot ABB RAPID programs in RAPID for welding and material handling.
• Do robot touch-ups, TCP verification, path corrections and position adjustments on the FlexPendant.
• Support robotic applications including MIG welding, spot welding, material handling and pneumatic systems.
• Diagnose and repair electrical, mechanical, pneumatic, hydraulic and robotic system issues.
• Troubleshoot automated cells to find root causes and implement corrective actions to cut downtime.
• Read electrical schematics, blueprints, weld prints and technical documentation.
• Troubleshoot and repair: servo drive systems, motors and resolvers, relays and control boards, sensors and safety devices, wiring harnesses and electrical panels.
• Make minor fixture adjustments, shim changes and tooling corrections to meet manufacturing requirements.
• Support and maintain communication networks including Ethernet/IP, PROFINET and DeviceNet.
• Do offline programming and simulation in ABB RobotStudio.
• Support integration and troubleshooting of PLC controlled automation systems.
• Help with robot startups, program validation and production launches.
• Follow all customer, plant and safety procedures when working around robotic and automated equipment.
• Keep detailed records of repairs, troubleshooting and process improvements.
• Communicate equipment concerns, downtime issues and shift updates to supervisors and team members.
• Work independently with minimal supervision to support production.

Skills

ABB robotics

Robot programming

Electrical troubleshooting

PLC familiarity

Schematic reading

Tooling & measurement

Communication

Tools

RobotStudio

Job description

ABB Robotics Technician in Lafayette, IN, on 1st and 3rd shifts, supports and maintains automated robotic systems in a high-volume manufacturing environment. You’ll work with ABB robotic cells, PLC controlled systems and related automation equipment to keep production safe and efficient.

The role covers robot programming, troubleshooting, production support and process optimization, with emphasis on minimizing downtime and improving reliability.