Company Description
I. Summary of Primary Purpose of the Position
Summarize in 2 to 4 sentences the primary function and value of the position. Under general supervision, the Machine Operator 2 and uses judgement to fabricate material using equipment with a moderate degree of complexity. The Machine Operator 2 reads and interprets blueprints and diagrams and operates a variety of equipment involved in daily manufacturing processes, including computer-controlled, automatic, or semi-automatic machines. The Machine Operator 2 performs computer downloads containing specifications that direct the machine to operate efficiently.
II. Primary Duties & Responsibilities
In addition to complying with all safety, environmental, quality, and core policies, and contributing to the company's Zero Harm and Zero Defects commitment, the following briefly describes the 3 to 6 primary activities (not all activities) that are regularly performed, and the approximate percentage of time annually devoted to each (equals 100%).
- 30% Observe machine during operation to monitor quality of finished product and/or material issues, adjusting machine as necessary
- 10% Download or generate computer programs to direct machine for proper operation and specification for job as needed.
- 25% Set up and operate machines with proper tooling and consumables for current job needs
- 10% Maintain material reporting and plan best material usage to maximize finished products with least amount of raw material used.
- 10% Use appropriate measuring tools, processes, and systems to perform First Piece Inspection and other quality checks before, during and after production to confirm material and/or product meets specifications
- 5% Actively participates in continuous improvement and corrective action activities
- 5% Use lifting devices and mobile equipment to place materials/parts where needed
- 5% Perform housekeeping, 5-S, and other duties as assigned
III. Key Measures
- Safety/Hazard Reporting and Safety Observations
- Attendance
- Productivity - Pieces/Tons Produced, MHPT, Hand-Weld Hours (Actual vs Standard), Lineal Feet/MH, ARC time
- Quality / Claims
- On Time Delivery
- Scrap / Yield Rate
IV. Tools Required
- Required Personal Protective Equipment (PPE) as outlined in the role specific Job Safety Analysis
- Computer/Oracle ERP
- Prints/tablet drawings
- Calculator
- Slings and rigging equipment
- Overhead crane and/or hoists. May require other mobile equipment.
- Variety of measuring tools including square, tape measure, caliper, micrometer, etc.
- Variety of hand tools including grinder, hands free tooling, etc.
V. Education & Experience Qualifications
Minimum:
- High School diploma or equivalent, or attain ACT WorkKeys Assessment at certified job profile skill level
- 6 months of relevant experience operating computer-controlled equipment, including automatic or semi-automatic machines
Preferred:
- Certificate from technical school or 6 additional months of relevant experience and/or training in computer-controlled equipment, including automatic or semi-automatic machines.
- 1 year of experience operating computer-controlled equipment, including automatic or semi-automatic machines
VI. Skills & Competencies
- Ability to interpret a variety of instructions and make decisions based on them
- Capable of watching gauges, dials, or other indicators to make sure a machine is working properly
- Ability to evaluate a variety of large equipment and make necessary adjustments to ensure proper operation of machine
- Good communication skills
- Mobile equipment and crane operation skills
- Knowledge of raw materials sizes, production processes, quality control, and other techniques for maximizing the effective manufacture and distribution of goods
- Knowledge of machines and tools, general operation, repair, and maintenance
- Good computer skills, including a working knowledge of manufacturing software
- Mathematics ability
- Ability to read blueprints
VII. Working Conditions & Physical/Mental Demands Indicate frequency for