2nd Controls Technician

American Axle & Mfg., Inc.; North Vernon (IN); On-site; USD 60,000 - 85,000; Full time

Job summary

Metaldyne Sintered Forged Products LLC is seeking a 2nd Controls Technician to support production by maintaining and repairing automated manufacturing equipment. The role emphasizes electrical and controls systems while also addressing mechanical and hydraulic repairs to keep operations safe and efficient.

Key responsibilities include troubleshooting PLC-driven systems, HMIs, VFDs, sensors, and networks, and assisting with modifications and reliability projects on automation equipment, including

Qualifications

• Demonstrated ability to troubleshoot electrical and controls systems in a manufacturing setting.
• Experience reading electrical prints, ladder logic, and schematics.
• Familiarity with PLCs, HMIs, VFDs, sensors, and motor controls.

Responsibilities

• Support maintenance of electrical, controls, mechanical, and hydraulic systems on production lines.
• Troubleshoot PLC-controlled equipment, machine automation, HMIs, VFDs, sensors, and networks.
• Maintain and service automated equipment including CNC mills, conveyors, robots, and sintering-related gear.

Skills

Industrial electrical troubleshooting

PLC/SCADA/HMI knowledge

VFDs and motor controls

Electrical prints & ladder logic

Mechanical & hydraulic systems

Independent shop floor worker

Problem-solving mindset

Strong communication

Job description

Job Posting Title

2nd Controls Technician

Legal Entity

Metaldyne Sintered Forged Products LLC

Job Description Summary

The Controls Technician supports production by maintaining, troubleshooting, and repairing automated manufacturing equipment. This role focuses on electrical and controls systems while also supporting mechanical and hydraulic repairs as needed to keep production running safely and efficiently.

Job Description:

Key Responsibilities

• Support production operations with maintenance and repair of electrical, controls, mechanical, and hydraulic systems.
• Troubleshoot and maintain PLC-controlled equipment, machine automation, HMIs, VFDs, sensors, and industrial networks.
• Support automated equipment including 3-axis CNC mills, conveyors, robots, refining machines, and sintering-related equipment.
• Diagnose machine faults using structured troubleshooting methods and return equipment to service quickly and safely.
• Capable of connecting to machine PLC to diagnose problems on machines.
• Read and work from electrical schematics, ladder logic, mechanical drawings, and equipment documentation.
• Assist with controls modifications, machine improvements, and automation reliability projects.
• Research and identify replacement parts, components, and controls hardware as needed.
• Perform preventive, predictive, and corrective maintenance per work orders and maintenance schedules.
• Follow all safety rules, lockout/tagout procedures, and plant operating standards.
• Complete maintenance logs, checklists, and basic documentation to communicate work performed and equipment status.

Required Skills and Education

Required Skills & Qualifications

• Strong background in industrial electrical and controls troubleshooting
• Experience with PLCs, HMIs, VFDs, sensors, and motor controls
• Ability to read and understand electrical prints, ladder logic, and schematics
• Working knowledge of mechanical and hydraulic systems
• Experience supporting automated manufacturing equipment in a production environment
• Ability to work independently on the shop floor and prioritize production needs
• Good communication skills and a hands-on, problem-solving mindset

Preferred Experience

• Manufacturing or industrial maintenance experience
• CNC machine and robotic automation exposure
• Sintering, heat-treat, or high-temperature process equipment experience (preferred but not required)

About Dauch:

Dauch Corporation is a premier Driveline and Metal Forming supplier serving the global automotive industry with a powertrain-agnostic product portfolio that supports electric, hybrid, and internal combustion vehicles. The company is headquartered in Detroit, MI, with operations that span 24 countries and more than 175 locations. Formed through the acquisition of Dowlais Group plc and its subsidiaries - GKN Automotive and GKN Powder Metallurgy, Dauch unites deep engineering roots with global manufacturing capabilities and an entrepreneurial spirit to move mobility forward. Visit www.dauch.com to learn more.

Dauch will not discriminate against any Associate or applicant for employment because of age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. Dauch will take affirmative action to ensure that applicants are employed, and that Associates are treated equally during employment, without regard to their age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. For the Disabled Job Seeker: We offer reasonable accommodations for qualified disabled individuals who are applicants for employment. To request assistance or accommodations, please e-mail [e-mail]. Dauch is an equal opportunity/affirmative action employer.