2-2-3 Night Shift - Electro-Mechanical Maintenance Technician

Kids for the Future; Kaukauna (WI); On-site; USD 73,000 - 87,000; Full time

Benefits offered by this job

Full benefits package

Profit sharing

401k with match

Job summary

Bernatello’s Foods is seeking an Electro-Mechanical Maintenance Technician in Wisconsin to diagnose, repair, and maintain complex equipment. The role requires operating with limited supervision and leading maintenance projects while mentoring junior staff.

Responsibilities include recording equipment usage in CMMS, interpreting electrical/mechanical prints, installing and troubleshooting PLCs/ transformers, and supporting process safety and TPM initiatives.

Qualifications

• Must be at least 18 years old.
• Ability to lift up to 50 lbs.
• Excellent communication in English, both written and verbal.

Responsibilities

• Operate under limited supervision on highly complex maintenance projects.
• Lead and direct implementation of maintenance projects and work orders.
• Mentor and train less experienced maintenance staff.

Skills

Electro-mechanical skills

Communication

Problem-solving

Teamwork

Tools

CMMS

Electrical testing tools

PLC knowledge

Job description

Contact information

• Base Pay $34.90 - $41.90 / Hour
• Employee Type Hourly (FT)

• Phone [phone]

Description

The Electro-Mechanical Maintenance Technicians are advanced technicians with an expertise in diagnosing, repairing, and maintaining complex equipment and systems. This role handles complex tasks with moderate supervision. This role may assist in mentoring less experienced technicians and contribute to planning preventative maintenance efforts to support operational reliability.

• $1000 referral bonus!
• $34.90+/hr - based on experience.
• 2-2-3 nights only schedule, 5:00pm to 5:00am.
• Full-time position, with benefit package (medical, dental and vision insurance).

Requirements

Responsibilities

• Operates under little supervision and performs a variety of highly complex Maintenance projects.
• Collaborate with Maintenance associates and team members to assist in various maintenance tasks as needed.
• Responsible for project leadership and direction of implementation of Maintenance projects and work orders.
• Develop and manage projects as assigned from inception through completion.
• Provide expert technical guidance, training, and mentorship to less experienced Maintenance Associates, acting as a resource for complex technical inquiries.
• Maintain accurate records of daily equipment usage, parts dispensed, flow meters, and work orders using maintenance software, facilitating the identification of replacement parts and estimation of repair costs.
• Interpret and understand electrical and mechanical prints to ensure accurate and effective maintenance and repairs.
• Install, repair, and troubleshoot various electrical components, including transformers, pressure sensors, Variable Frequency Drives (VFDs), and Programmable Logic Controllers (PLCs).
• Conduct daily rounds for Process Safety Management (PSM) compliance as required and collaborate with external vendors for facility and equipment repairs.
• Assist with wastewater treatment responsibilities based on facility needs.
• Monitor operational areas and provide recommendations for cost reduction initiatives.
• Support operators in optimizing equipment performance to maximize productivity, and promptly identify, document, and address equipment defects to maintain operational efficiency.
• Implement Lockout/Tagout (LOTO) procedures, ensuring proper isolation of stored energy with appropriate testing equipment.
• Complete daily facility maintenance tasks and troubleshoot problems as they arise to minimize downtime.
• Promote 6S principles within the maintenance department to enhance organization and efficiency.
• Perform repairs on facility infrastructure, piping, equipment, hoses, nozzles, pressure guns, and other components to ensure smooth operations.
• Safely operate forklifts and scissor lifts as necessary to support maintenance activities.
• Conduct welding and fabrication repairs to maintain equipment functionality and safety.
• Demonstrate proficiency in using all fabrication equipment, including lathes, mills, and welding machines.
• Utilize mechanical prints to identify parts requiring ordering and provide educated knowledge on mechanical systems.
• Execute advanced preventative maintenance tasks, including oiling, greasing, lubricating, belt changes, valve replacements, and minor adjustments.
• Maintain a comprehensive understanding of all equipment within the production area.
• Provide expertise in refrigeration systems and conduct system walk-throughs to ensure proper functionality.
• Proficiency in understanding and following written or spoken English instructions.
• Effective communication skills in both spoken and written English.
• Ability to work with various food products, including pork, dairy, soy, wheat, egg, shellfish, nut products, and fish.
• Capacity to work effectively both independently and as part of a team.
• Willingness to learn and apply advanced mechanical and electrical technical skills.
• Proficiency in basic problem-solving techniques.
• Knowledge of welding stainless steel.
• Basic computer skills, including familiarity with Microsoft Office and Computerized Maintenance Management Systems (CMMS).
• Understanding of electrical concepts, including the proper use of test equipment, comprehension of schematic symbols and diagrams, and wiring principles.
• Sound mechanical knowledge, including machine guarding, drive belt installation and alignment, seal replacements, and related tasks.
• Competence in pneumatic and hydraulic systems, including the ability to replace and repair components, check valves, and assemble filters.
• Familiarity with Programmable Logic Controller (PLC) I/O troubleshooting.
• Offer educated knowledge of building utilities, including air compressors, electrical systems, and water systems.
• Assist and coordinate special projects aimed at reducing costs, ensuring safety, and enhancing quality.
• Support the Total Productive Maintenance (TPM) methodology, contributing to autonomous maintenance initiatives.
• Input work hours into the CMMS system to maintain accurate records of labor allocation.
• Complete work orders and preventive maintenance (PM) tasks within the CMMS to ensure timely completion.
• Generate work orders for identified equipment defects to initiate necessary repairs.
• Audit existing PM schedules and provide feedback for improvement to enhance maintenance efficiency.
• Request all required replacement parts and equipment through the CMMS to sustain uninterrupted production.
• Conduct inventory control activities to effectively manage spare parts and equipment inventory levels.
• Execute and assess current PM tasks, providing feedback to the Maintenance Manager or team leader for continuous improvement.
• Demonstrate advanced proficiency in using eMaint and leverage its features to streamline maintenance processes.
• Research and develop new PM procedures to enhance equipment reliability and performance.

All other duties and/or responsibilities as requested or required:

• Comprehend and adhere to Good Manufacturing Practices (GMP), Safe Quality Food (SQF), and United States Department of Agriculture (USDA) policies to ensure compliance with regulatory standards.
• Compile and communicate end-of-shift downtime reports to document equipment malfunctions or production interruptions effectively.

Qualifications

• Must be at least 18 years or older.
• Ability to effectively communicate with operators and technicians.
• Possess strong problem-solving and electro-mechanical skills.
• Ability to lift up to 50 lbs., stoop, bend, kneel, and climb heights.
• Basic math, writing and computer skills.
• Ability to exhibit good judgement and decision-making in areas of maintenance.
• Ability to use basic hand tools for the electrical / mechanical trades.
• Ability to use personal protective equipment as required.
• Possess good interaction and team skills.
• Ability to understand written and spoken English instruction.

Bernatello’s Foods is a premium manufacturer and distributor of high quality frozen pizza brands with production facilities located in Maple Lake, MN, Waupaca, WI, and Kaukauna, WI. We offer a competitive salary and a full benefits package (medical, dental and vision insurance, life insurance, 401k with a generous employer match, profit sharing, paid time off, tuition reimbursement, etc.). We take pride in offering our employees a safe and healthy work environment, a strong culture built on trust and respect, and a place where teamwork and innovation matter. If you are looking for a lasting career at a stable, family owned and operated company where the opportunities for growth are unlimited and where your strengths are leveraged to make a difference, then