Production-Manufacturing Engineering Leader

Novares Group; Gebze; On-site; TRY 150,000 - 300,000; Full time

Job summary

An established industry player is seeking a dedicated Process Optimization Engineer to enhance productivity and quality within their manufacturing processes. This role involves analyzing and optimizing existing workflows, training personnel, and integrating new processes to meet technical and economic objectives. You will play a crucial part in ensuring compliance with safety and quality standards while driving innovative solutions for process improvements. If you are passionate about efficiency and have a knack for problem-solving in a dynamic environment, this opportunity is perfect for you.

Qualifications

• Strong experience in machine qualification and process optimization.
• Ability to effectively communicate in a global environment.

Responsibilities

• Train personnel and optimize existing processes for productivity and quality.
• Coordinate new product integration and ensure compliance with specifications.

Skills

Process Optimization

Training and Development

Problem Solving

Communication Skills

Education

Bachelor's Degree in Engineering

Tools

FMECA

PFMEA

CAM

Job description

Finality
Level 1: Analyze and Optimize existing processes with improved performance in Security, Quality, Cost, Time, and Environment, and train productivity players.
Level 2: Integrate and start new processes within the plant in compliance with technical and economic objectives, as part of the Launch Leader missions in the SMART DEV.

Main Missions

Level 1

1. Train relevant personnel in processes and ensure the deployment and capitalisation of technical skills at the site
   - Train and support relevant personnel in work methodologies, operating processes, and tools.
   - Make the necessary decisions to optimise results, in line with initial data.
2. Ensure the productivity of existing processes/products
   - Manage the technical database.
   - Define and write the procedures for new means and processes.
   - Define the production line layouts. Create and validate the time sequences.
   - Help to develop the process during the project phase, 'in production' and optimise it.
   - Provide technical input for processes and workstations to make technical improvements.
   - Schedule and maintain or organise the maintenance of tooling, assembly machines, and the product.
   - Make production equipment reliable to improve the quality and safety of existing means.
   - Propose innovative technical solutions concerning manufacturing processes to reach productivity, quality improvement, and safety objectives while reducing running time.
   - Cost, carry out, and validate the 'in production' modifications for the plant processes.
   - Negotiate with any external service providers.
   - Validate the implementation in the field of inspection means.
   - Define and validate the Work In Process (Forklifts, suspended or other, etc.).
   - Define and validate the substitution packaging.
   - Optimise existing packaging.
   - Ensure compliance with workstation ergonomics rules.
   - Troubleshoot to solve quality problems.
   - Technically solve problems to eliminate 'quality obstacles'.
   - Use time analysis and SMED to optimise processes.
   - Apply the production standards.

Level 2

1. Coordinate the integration of new products/processes on the site for which he is assigned.
   - Help to define the necessary Plant means and coordinate their implementation to acquire the necessary skills locally.
   - Attend project meetings and assist with the FMECA Process with the project group.
   - Lead a Process and/or means FMECA working group.
   - Support/participate in the definition of CS process during the PFMEA.
   - Participate in and validate the writing of the Specifications for the Specific means on the site.
   - Produce the Specification Capacity means.
   - Launch calls for tender and consultations for Capacity and Plant means.
   - Monitor suppliers.
   - Receive and validate the acceptance and the development of new resources.
   - Initialise the creation of CAM technical data (Parts, Parts lists, Instruction sheets).
   - Create process adjustment sheets (parameters) and associated documents.
   - Carry out the programming required to operate specific equipment.
   - Carry out CCV/VSM for new projects.
   - Conduct flow and layout studies.
   - Conduct station and time studies (time usage rules) and draw up documentation in compliance with quality requirements.
   - Compile the manufacturing file: procedure, operation sequence diagram, man-machine activity chart, instruction sheets, lists, manufacturing charts.
   - Start the production of new products. Run rate ...
   - Detect incidents and implement adapted action plans to solve problems.

Purpose
Level 1: Analyze and Optimize existing processes with improved performance in Security, Quality, Cost, Time, and Environment, and train productivity players.
Level 2: Integrate and start new processes within the plant in compliance with technical and economic objectives.

Essential Job Functions

Abilities
- Strong work experience in machine qualification including calibration, correlation, capability, repeatability, and reproducibility.
- Able to communicate effectively in a worldwide environment.