Senior Quality Assurance Engineer

Fu Yu Corp; Singapore; On-site; SGD 48,000 - 72,000; Full time

Job summary

Fu Yu Corp is seeking a QA Engineer to support MIM product quality from incoming material through final inspection. The role includes FAI coordination, GD&T conformance checks, and CMM-based dimensional evaluation to drive timely issue resolution and continuous improvement.

You will collaborate with Production, Engineering, and suppliers to resolve day-to-day quality issues, support PPAP/FAI submissions, and ensure IMDS compliance for automotive parts.

Qualifications

• Degree or Diploma in mechanical/manufacturing disciplines required.
• IATF16949 or automotive quality tools training is an advantage.
• 3+ years experience in MIM, PIM, or precision engineering preferred.

Responsibilities

• Coordinate FAI for new or changed parts and processes.
• Plan dimensional measurement with CMM and metrology equipment.
• Review FAI/FA measurement reports for conformance to drawings and GD&T.
• Support development of inspection methods and measurement programs.
• Support customer quality engineering, complaints, 8D/CAPA, and audits.
• Review SPC data, inspection records, rejects, and process control.
• Coordinate disposition of non-conforming products and corrective actions.
• Maintain IMDS submissions and automotive material compliance.

Skills

First Article Inspection (FAI)

CMM measurement

Dimensional analysis

Root-cause analysis

8D/CAPA

Quality data review

Process improvement

Statistical process control (SPC)

Communication with customers

Documentation and records

Education

Diploma or Degree in Mechanical/Materials/Manufacturing Engineering

Tools

MS Excel

CAD software

CMM

PPAP/IMDS tools

Job description

Job Purpose

Support and maintain quality assurance activities for Metal Injection Moulding (MIM)products from incoming material through in-process and final inspection. The role combines manufacturing quality support, customer quality engineering, first-article measurement and CMM-based dimensional evaluation to ensure product conformity, timely issue resolution, and continual improvement.

Key Responsibilities

• 1. First Article Inspection and CMM Measurement
  • Coordinate First Article Inspection (FAI) for new, revised, or transferred parts and process changes.
  • Plan and coordinate dimensional measurement using CMM and other suitable metrology equipment.
  • Review FAI/FA measurement reports and confirm conformance to drawings, GD&T, specifications, and customer requirements.
  • Support development of inspection methods and measurement programmes for complex features.
• 2. Customer Quality Engineering
  • Support customer complaints, quality alerts, returns, and corrective-action requests.
  • Coordinate containment, root-cause analysis, 8D/CAPA reports, and effective verification.
  • Communicate quality status and closure evidence with customers and internal teams.
  • Support customer audits, PPAP/FAI submissions, and customer-specific requirements.
• 3. Manufacturing Quality Control
  • Support incoming, in-process, final, and outgoing inspections for MIM products.
  • Review SPC data, inspection records, rejects, and process-control effectiveness.
  • Coordinate disposition and follow-up of non-conforming products.
  • Work with Production and Engineering to resolve day-to-day quality issues.
• 4. Supplier Part Quality Issue Management (MIM Process)
  • Support supplier corrective actions, supplier audits, and performance monitoring.
  • Review incoming inspection results and follow up on supplier quality issues.
  • Support supplier development and improvement activities.
  • Communicate and coordinate with suppliers on quality issues and non-conformances.
  • Issue and track corrective action requests (CAR/SCAR).
  • Analyze root causes and verify effectiveness of corrective actions.
  • Support internal stakeholders on supplier-related quality concerns.
• 5. MIM Process Engineering
  • Support process development and optimisation for feedstock, injection moulding, debinding, sintering, and secondary operations.
  • Monitor process capability, yield, scrap, and defect trends; support corrective and preventive actions.
  • Support process trials, NPI, process transfer, and process validation activities.
  • Work with Production and Engineering to establish and improve process parameters, work instructions, PFMEA, and Control Plans.
• 6. Quality System and Improvement
  • Maintain quality records, reports, controlled documents, and ETQ entries.
  • Support internal and external audits, document revision, and change-control activities.
  • Participate in defect reduction, cost improvement, and risk-reduction projects.
• 7. IMDS and Automotive Material Compliance
  • Prepare, maintain, and update IMDS submissions for applicable automotive parts and materials.
  • Ensure material compliance information is available for PPAP, customer submissions, and product-change activities.
  • Maintain traceable records of IMDS submissions, approvals, and revisions.

Qualifications & Requirements

• Diploma or Degree in Mechanical, Materials, Metallurgical, Manufacturing Engineering, or a related discipline.
• Candidates with exposure to powder metallurgy, Metal Injection Moulding (MIM), or polymer/metal processing will be preferred.
• IATF16949 Internal Auditor training or certification is an advantage.
• Training in automotive quality tools, including APQP, PPAP, FMEA, MSA, SPC, and IMDS, will be advantageous.
• At least 3 years of experience in MIM, PIM, precision engineering, moulding, or a similar manufacturing environment is preferred.
• Experience in supporting engineering projects, NPI, process improvement, product industrialization, or production troubleshooting.
• Understanding of the MIM process flow: powder metallurgy, feedstock preparation, injection moulding, debinding, sintering, secondary operations, and inspection.
• Able to read and interpret engineering drawings, specifications, and GD&T.
• Familiarity with moulding parameters, process capability, yield improvement, defect analysis, and root‑cause analysis.
• Knowledge of basic quality tools such as 5 Why, Fishbone, FMEA, control plan, SPC, and 8D is an advantage.
• Able to use MS Excel for data analysis, reports, project tracking, and presentation.
• Familiarity with CAD software, CMM, or dimensional measurement equipment is an advantage.
• Understanding of APQP, PPAP, IMDS, and IATF 16949 requirements is an advantage for automotive MIM projects.
• Strong problem‑solving and analytical thinking.
• Good communication and coordination skills with Production, Quality, Tooling, suppliers, and customers.
• Able to manage project timelines, priorities, and follow‑up actions.
• Detail‑oriented, organised, and quality‑conscious.
• Able to work