Senior Process Engineer – PCBA & VAVE

CEI PTE. LTD.; Singapore; On-site; SGD 75,000 - 100,000; Full time

Job summary

A leading company in electronics manufacturing is seeking a Process Engineering Lead for PCBA projects. This role involves optimizing manufacturing processes, leading VAVE initiatives, and collaborating on new product introductions. The ideal candidate will have significant experience within Electronics Manufacturing Services, with strong analytical skills and proficiency in engineering methodologies. Opportunity for travel to manufacturing sites for project support is included.

Qualifications

• Minimum 5 years’ experience in PCBA process engineering within EMS.
• Demonstrated experience in VAVE projects and cost reduction.
• Strong knowledge of PFMEA, SPC, DOE methodologies.

Responsibilities

• Lead process engineering for PCBA, supporting NPI and mass production.
• Develop manufacturing plans for NPI projects, including process setup and validation.
• Execute VAVE projects focused on cost reduction and process optimization.

Skills

Analytical skills

Problem-solving

Communication

Education

Bachelor’s degree in Industrial Engineering

Bachelor’s degree in Electronic Engineering

Bachelor’s degree in Mechanical Engineering

Tools

Microsoft Office

PFMEA

SPC

DOE

8D reports

Job description

Objective

Serve as the technical specialist for PCBA (Printed Circuit Board Assembly) process engineering and lead Value Analysis/Value Engineering (VAVE) initiatives to optimize manufacturing processes, drive cost reduction, and support New Product Introduction (NPI) projects within the Electronics Manufacturing Services (EMS) environment.

Key Responsibilities

• Act as the process engineering lead for PCBA, supporting both NPI and mass production phases to meet customer deliverables.

• Participate in the RFQ phase, addressing process technical queries and obtaining tooling quotations

• Develop and implement manufacturing plans for NPI projects, including process setup, layout, validation, and documentation (Process Flow, PFMEA, Control Plan, Work Instructions) in collaboration with Site FA teams.

• Coordinate and support first article runs and qualification activities with site manufacturing Engineer.

• Lead and execute VAVE projects focused on cost reduction, process optimization, and value enhancement for PCBA manufacturing.

• Analyze product designs, materials, and processes to identify improvement opportunities and drive implementation of VAVE solutions.

• Facilitate cross-functional workshops and technical reviews for VAVE initiatives.

• Prepare and present business cases for VAVE proposals, quantifying potential savings and benefits.

• Travel to manufacturing sites (Batam, Vietnam) as required for NPI-FA runs and project support.

• Utilize engineering tools and methodologies such as PFMEA, SPC, DOE, and 8D reports for continuous improvement.

• Ensure effective communication with customers and internal stakeholders, providing technical expertise and project updates.

Qualifications

• Bachelor’s degree in Industrial Engineering, Electronic Engineering, Mechanical Engineering, or equivalent.

• Minimum 5 years’ experience in PCBA process engineering within EMS, with proven proficiency in SMT and manual soldering processes.

• Demonstrated experience in VAVE projects, cost reduction, and process optimization.

• Strong knowledge of PFMEA, SPC, DOE, and 8D methodologies.

• Excellent analytical, problem-solving, and communication skills for effective cross-functional and customer interaction.

• Proficient in Microsoft Office (Excel, PowerPoint) for data analysis and project presentations.

• Willingness to travel as required for project and site support.

Preferred Skills

• Experience with Design for Manufacturability (DFM) and Design for Cost (DFC).

• Familiarity with supply chain optimization and supplier collaboration.

• Lean Six Sigma certification is an advantage.