Plant Data Engineer

Mitsubishi Chemical Methacrylates Singapore Pte. Ltd.; Singapore; On-site; SGD 80,000 - 100,000; Full time

Job summary

An established industry player is seeking a skilled production engineer to drive digital transformation within their manufacturing processes. This role focuses on implementing Industry 4.0 concepts, utilizing data analytics, and enhancing safety standards in a high hazard chemical plant. You will collaborate with various departments to integrate digital technologies and optimize production efficiency while ensuring compliance with environmental health and safety regulations. Join a forward-thinking company that prioritizes innovation and continuous improvement, and be a part of a team that is committed to excellence and operational success.

Qualifications

• Degree in Process or Chemical Engineering with electives in Data Engineering.
• Minimum 3 years in production engineering or high hazard chemical plant.

Responsibilities

• Implement Industry 4.0 concepts for real-time monitoring and control.
• Analyze operational data for continuous improvement initiatives.
• Support EHS compliance and assist in emergency management.

Skills

Data Engineering

Predictive Maintenance

Data Analytics

Emergency Management

Process Optimization

Automation Technologies

Machine Learning

AI Tools

Education

Degree in Process or Chemical Engineering

Tools

Data Analytics Tools

Digital Tools

Job description

Key Responsibilities:

Manufacturing:

• Identify and implement Industry 4.0 concepts, such as IoT (Internet of Things), AI (Artificial Intelligence), machine learning, and predictive maintenance, to monitor and control plant operations in real-time

• Collaborate with departments to explore, identify, and utilize digital technologies, data analytics and automation systems to integrate digital tools with existing production processes and systems, transforming our manufacturing site

• Collect, analyze, and interpret operational data using advanced data analytics tools and platforms to make data-driven decisions and drive continuous improvement initiatives

• Develop and manage dashboards and reporting systems for real-time monitoring of key performance metrics, equipment performance, and product quality

Environment, Health & Safety (EHS):

• Support the EHS department by analysing safety data to help improve the plant's EHS standards

• Ensure production processes are conducted in compliance with EHS standards and statutory regulations

• Assist lead in troubleshooting during emergencies and be part of the emergency management team

• Act as the plant representative to provide operational concerns on Management of Change (MOC) processes, ensure they are safely evaluated and do not introduce new hazards

Plant Performance:

• Address and resolve technical issues in the production process promptly to ensure minimal downtime, operating on a 24/7 basis

• Prepare and present Overall Equipment Efficiency (OEE) reports using data analytics tools and identify improvement opportunities

Maintenance and Shutdown/Overhaul Activities:

• Assist lead in predictive maintenance programs by using sensor data, machine learning, and AI tools to predict equipment failures and reduce downtime

• Collaborate with the maintenance department to support the effective deployment of predictive maintenance technologies

• Support plant overhaul and lead the documentation of shutdown/startup operational findings and suggest improvements

People & Competency Management/Development:

• Provide training to production technicians, shift supervisors, and production day staff on the use of new digital tools and systems.

• Stay up to date with the latest Industry 4.0 technologies and innovations, ensuring that the plant remains at the forefront of digital transformation.

• Provide input to Operation Event Reporting (OER), maximizing learning and awareness, improving knowledge and skills of the shift team, thereby reducing recurrence of similar events.

• Work with the training specialist to assess the effectiveness of training systems through the use of data.

Continuous Improvement:

• Drive the adoption of best practices in the areas of digitalization, automation, and process optimization.

• Apply continuous improvement methodologies to identify inefficiencies and recommend solutions.

• Assess the latest technological advancements in automation, digitalization, Industry 4.0 technologies, and sustainable practices, and implement relevant technologies to operational processes.

Other Expectations:

• Participate in audits and other activities as assigned to ensure compliance with EHS, PSM (Process Safety Management), and manufacturing standards, as well as to maintain updated operational systems.

• Work with operations shift supervisors, training specialists, and stakeholders from other departments to achieve the accountabilities above.

• Perform other duties as assigned to meet business and operational needs, e.g., part of the Emergency Response Organization (ERO).

Qualifications:

• Degree in Process or Chemical Engineering from a recognized tertiary institution with electives in Data Engineering

• Minimum 3 years of experience in production engineering or in operating a high hazard chemical plant would be advantageous

• Experience in operational emergency management in a high hazard chemical plant is preferred

• Hands-on experience with data engineering tasks and projects

• Understanding in data-driven decision making, and other automation and manufacturing tools

• Knowledge in data engineering

• Excellent written and spoken English skills